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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Electrode Technology for Aluminum Production
Presentation Title EGA addresses the challenges of raw material variability
Author(s) Rawa Nabeel Baraheem, Ravi Nanath, Bienvenu Ndjom, Abdalla Al Sharji, Jasem Al Obaidli, Amer Al Marzooqi
On-Site Speaker (Planned) Rawa Nabeel Baraheem
Abstract Scope Emirates Global Aluminum (EGA) carbon plant produces baked anodes that meet the quality standards for the customers by blending calcined petroleum coke (CPC) from different sources at EGA site. However, changes in the calcined petroleum coke granulometry and vibrated bulk density due to upstream processes caused difficulties to manage these variations during the anode production. Therefore, it became essential that carbon and port alters its operating model of handling the physical differences in the incoming coke by adjusting the coke blend, modifying the paste plant screen and optimizing the recipe to control the baked anode properties. This paper will explain the challenges EGA faced due to raw material variability and the technical issues in the production process. It will also discuss the strategies used at various production steps to reduce the impact on the baked anode quality and performance.
Proceedings Inclusion? Planned: Light Metals

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Review of Coke Bulk Density Testing
A Review of Technical Responses to Anode Production Challenges Encountered Since 2000 – With a Look Forward for the Next 10 Years
Achieving an insulating wall repair with a new ABF Refractory Team at Alcoa Deschambault
DENSICROSS - Intelligent Process Control
DENSICROSS - Intelligent Process Control
Determining the Characteristics of a Highly Complex Gas Flow in the Flue of an Anode Baking Furnace Using Various Tools
Determining the optimal anode baking level amidst coke quality variation and productivity constraints
Development of a Traceable Marker for Pitch Distribution Analysis in Baked Carbon Anodes
EGA addresses the challenges of raw material variability
Electrochemical Characterization of Bubble Behaviour on Pilot Anodes with Varying Porosity and Coke Quality
End-of-Life Treatment of Spent Potlining by Low Pressure and Heat
Experimental study of the green anode cooling
Experimental Study on Sodium in Carbon Anodes
Impact of increasing the height of carbon anodes for aluminum production
IMPACTS OF IMPROVING ANODE CAST IRON PERFORMANCE IN THE ALUMINUM MANUFACTURING PROCESS
Managing Bake Furnace Relines to Optimize Fire Startup
Mitigating fire Risk at EGA Paste Plants by Improving the Performance and Reliability of Regenerative thermal Oxidizer (RTO) and Heat transfer medium (HTM) systems.
Novel 3D X-ray microscopy technique to unlock the detail of internal coke structures
Opportunities to Reduce Calciner CO2 Emissions
Optimizing Anode Design in Aluminum Smelters: The Impact of Chamfered Sides on Cost and Carbon Consumption
Research Progress on Inert Anode Materials for Aluminum Electrolysis
Screening pyrolysis bio-oils as binder for carbon anode in aluminum production
Simulation Energy-Saving Analysis and Application of New Anode Baking Furnace
TeqMapping: A Test Developed to Map the Impact of Baking Temperatures on Calcined Petroleum Cokes (CPC)
The Anode Baking Level Measurement Scale - Ensuring Harmonization when Using the ISO 17499 Method with Different Green Cokes
The intelligent measuring ramp - a new approach to anode firing in demanding process conditions

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