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Meeting MS&T24: Materials Science & Technology
Symposium Opportunities and Applications of Solid-State Additive Manufacturing Processes
Presentation Title Optimization of Feedstock Powder Heat Treatment for Cold Spray Additive Manufacturing
Author(s) Kyle L. Tsaknopoulos, Caroline Dowling, Danielle Cote
On-Site Speaker (Planned) Kyle L. Tsaknopoulos
Abstract Scope Due to the solid-state nature of cold spray additive manufacturing, the properties and microstructure of the feedstock powder directly influence the properties of the final cold spray parts. Powder microstructure and properties can be controlled through optimization of powder heat treatment to elicit powder properties that produce better cold spray parts. In this study, various heat treatments were applied to Al 6061 powder to study the effect of thermal pre-treatment of powder on cold spray properties. This work highlights the differences in powder microstructure when the powders are heat treated using precise lab scale controlled and larger batch commercial scale heat treatment, and how these processing differences will influence the powder properties. Techniques including SEM, EDS, XRD, nanoindentation and particle compression, were used to characterize the properties of the feedstock powder. Computational thermodynamic modeling was used to guide microstructural interpretation.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Revolution in Digital Manufacturing: Integrating Machines, Robotics, Artificial Intelligence, and Forming Technologies
CALPHAD-Based ICME Design of Cobalt-Free High Entropy Alloy Binder for Cemented Carbides
Cold Spray Additive Manufacturing of Copper Alloys and High-Entropy Alloys
Dissimilar Material Multilayer Deposition Using Additive Friction Stir Deposition
Enhancing Microstructure and Mechanical Properties of 7075 Aluminum Walls Using a Hybrid Wire-Arc Directed Energy Deposition and Friction Stir Process
Machine Design for Small Scale Additive Friction Stir Deposition
Microstructural Effects of AFSD Repair on High Strength AA7050 Components
Optimization of Feedstock Powder Heat Treatment for Cold Spray Additive Manufacturing
Part Production by Additive Friction Stir Deposition: Opportunities and Challenges
Pore Boundary Tessellation For Microstructural Analysis of Binder Jet Printed and Sintered Porous Metal Structures
Repair of Aerospace Aluminum Through-Holes Utilizing Additive Friction Stir Deposition
Surface Alloying in the Cu-Al System via Friction Stir Processing of Cold-Spray Deposited Coatings: An Additive Manufacturing Approach to Localized Surface Treatment for Improved Mechanical Properties

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