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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Accelerated Discovery and Insertion of Next Generation Structural Materials
Presentation Title Prevention of Strain Age Cracking in Additively Manufactured, High-temperature Superalloys
Author(s) Krista Biggs, Florian Hengsbach, Gregory Olson
On-Site Speaker (Planned) Krista Biggs
Abstract Scope Additively manufacturing superalloys is an attractive option in aerospace applications which require alloys with high strength and oxidation resistance at high temperatures, for its capacity to fabricate such components with little material waste and optimized geometries. This high strength, in terms of creep resistance, uniaxial tension, and toughness, depends on high fractions of reinforcing precipitate phases, such as gamma prime, upon aging. However, large precipitate fractions pose a substantial tradeoff in the printability of traditional alloys, as the driving force for precipitation increases the system’s quench sensitivity during manufacturing, which results in strain age cracking and part failure. Currently, quench sensitivity is predicted within this alloy space using empirically generated welding diagrams. We will present a mechanistic, thermodynamics-based criterion for quench sensitivity and demonstrate the efficacy of this criterion (as well as relevant design rules and constraints) to a CALPHAD-assisted cobalt/nickel-based superalloy design.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Computational Materials Science & Engineering, Phase Transformations

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accelerated Computational Insertion of Structural Materials
Accelerating Materials Discovery of HEA’s through Constraint Based High Throughput Design, Synthesis and Batch Bayesian Optimization Framework
Amorphous to Crystalline: High-throughput Thermal Stability Investigation on IV- and V- group Refractory High-entropy Alloy Systems
An Experimental High Throughput to High Fidelity Study Towards Discovering Al-Cr Containing Corrosion-resistant Compositionally Complex Alloys
Computational Design of Complex Concentrated Alloys for Nuclear Applications
Design of Alloys Resistant to Molten Salt Corrosion via Machine Learning and Optimization Algorithms
Energy Absorption Properties of Filled and Unfiled Lattice Materials under Impact Loading
High-throughput Exploration of Nanotwin Synthesis Domains
High Throughput Exploration and Optimization of the Mechanical Properties of FCC Complex Concentrated Alloys for Extreme Conditions
Interoperable Batch Bayesian Optimization Techniques for Efficient Property Discovery of Metals
Laser-scanning of Arc-melted Al Alloys: Are They Representative of Additively Manufactured Ones
Machine Learning-CALPHAD Assisted Design of L12-strengthened Ni-Al-Co-Cr-Fe-Ti Complex Concentrated Superalloy for Multi-property Optimization
Machine Learning and CALPHAD Assisted Design of High Performance Structural High Entropy Alloys
Navigating the BCC-B2 Refractory Alloy Space: Stability and Thermal Processing with Ru-B2 Precipitates
Novel High-temperature Zirconium Alloys for Fusion Applications
Physics-informed Creep Rupture Life Modeling of High Temperature Alloys for Energy Applications
Prevention of Strain Age Cracking in Additively Manufactured, High-temperature Superalloys

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