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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Marine Materials and Structures
Presentation Title Exploring the Effect of Build Height on Microstructure and Tensile Behavior of Large-Scale Wire-Arc Additive Manufactured Duplex Stainless Steel 2209
Author(s) Vishal Mahey, Grant Johnson, Prayag Burad, Peter Collins, Sougata Roy
On-Site Speaker (Planned) Vishal Mahey
Abstract Scope Duplex stainless steel (DSS) 2209 has been widely used in naval applications due to its excellent corrosion resistance and mechanical properties. The Wire-Arc Additive Manufacturing (WAAM) process is gaining traction in the naval sector for its ability to produce large-scale components with minimal material wastage and high deposition rate. The present study delves into the influence of build height, scan direction (edge/middle), and sample orientation (horizontal/vertical) on the microstructural characteristics and mechanical properties of WAAM DSS 2209. Metallography and tensile samples were extracted from the top, middle, and bottom regions of wall, with additional metallography samples extracted near the substrate regions. Optical micrographs revealed a uniform microstructure while EBSD analysis revealed varying phase content among the edge samples and consistent austenite content in the middle samples along the build. Such comprehensive analysis can provide valuable insights into optimizing the performance and reliability of WAAM-deposited DSS 2209 components for naval applications.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Characterization, Mechanical Properties

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Printing of High-Sensitivity Architected Piezoelectric Hydrophones with Designed Beam Patterns
Additive Friction Stir Deposition: A Novel Approach for Marine Alloys Fabrication
Additive Friction Surfacing of High-Strength Low-Alloy Steel
Additive Manufacturing For Maritiem Industry
Characterizing Microstructural Features of Gradient Materials using Ultrasonic Scattering
Collection, Processing and Use of In-situ Assessment Data to Support the Qualification of Additively Manufactured Parts
Delivering on the Promise of Large-Scale Metal AM
Dislocation-κ-Precipitate Interactions in Wire-Arc Additive Manufactured Nickel Aluminum Bronze Alloy Through Micro-Pillar Deformation
Exploring Advanced Manufacturing Methods for Defense Applications
Exploring the Effect of Build Height on Microstructure and Tensile Behavior of Large-Scale Wire-Arc Additive Manufactured Duplex Stainless Steel 2209
Exploring the Process-Microstructure-Property Relationship of Nano-treated Aluminum Alloy Deposited via Wire Arc Additive Manufacturing
In Situ Tribocorrosion Studies of Wire Directed Energy Deposited Commercially Pure Titanium
Influence of Build Direction and Part Size on the Microstructure and Mechanical Properties of 3D Printed 316 Stainless Steel
Microstructure-Property Relationships of Wire-Arc Additively Manufactured 2205 Duplex Stainless Steels
Nano-indentation Tomography of Wire-Arc Additive Manufactured Nickel Aluminum Bronze Alloy
Printability and Green Mechanical Properties of Binder jet Additive Manufactured Co-Cr-Mo Parts
Process-Microstructure-Property Relationship of Duplex Stainless Steel Deposited via L-DED Process: Build Orientation and Alloying Perspectives
Process and Heat Treatment Effects on the Microstructure and Mechanical Properties of Nickel Aluminum Bronze (NAB) Fabricated by W-LDED
Seawater Corrosion Resistance of Austenitic Stainless Steel Claddings on Low Carbon Steel Fabricated with Laser-Wire Directed Energy Deposition
Solidification Behavior and Weldability of Cu-Based Feedstock in Gas Metal Arc Directed Energy Deposition
Study of Nb-Rich Precipitate Evolution During Post-Build Heat Treatment of Additively Manufactured Cu-30Ni and Its Influence on Mechanical Properties
Understanding the Influence of Precipitation on Fatigue Crack Growth and Cyclic Stress Strain Behavior in an Additively Manufactured Cu-based Alloy

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