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Meeting MS&T24: Materials Science & Technology
Symposium Opportunities and Applications of Solid-State Additive Manufacturing Processes
Presentation Title Dissimilar Material Multilayer Deposition Using Additive Friction Stir Deposition
Author(s) Nikhil Gotawala, Greg D Hahn, Hang Z Yu
On-Site Speaker (Planned) Nikhil Gotawala
Abstract Scope Additive friction stir deposition is a solid-state additive manufacturing process known for its capability of microstructure refinement and resulting wrought-like mechanical properties. The main aim of this work is to examine material flow, morphology formation, and microstructural evolution in multilayer deposition of dissimilar Al alloys (AA2024/AA6061). Characterization based on X-ray computed tomography and scanning electron microscopy shows that AA2024 and AA6061 layers are not uniformly distributed in three dimensions due to the asymmetrical material flow path convoluted with bi-directional layer deposition. The microstructure analysis reveals that continuous dynamic recrystallization is the main mechanism for grain refinement for both materials. The average grain size of AA2024 layers is lower than AA6061 layers as continuous dynamic recrystallization is more complete in the former. B/ B̅ and C types are the primary shear texture formed in both layers because of the influence of tool shoulder during deposition.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Revolution in Digital Manufacturing: Integrating Machines, Robotics, Artificial Intelligence, and Forming Technologies
CALPHAD-Based ICME Design of Cobalt-Free High Entropy Alloy Binder for Cemented Carbides
Cold Spray Additive Manufacturing of Copper Alloys and High-Entropy Alloys
Dissimilar Material Multilayer Deposition Using Additive Friction Stir Deposition
Enhancing Microstructure and Mechanical Properties of 7075 Aluminum Walls Using a Hybrid Wire-Arc Directed Energy Deposition and Friction Stir Process
Machine Design for Small Scale Additive Friction Stir Deposition
Microstructural Effects of AFSD Repair on High Strength AA7050 Components
Optimization of Feedstock Powder Heat Treatment for Cold Spray Additive Manufacturing
Part Production by Additive Friction Stir Deposition: Opportunities and Challenges
Pore Boundary Tessellation For Microstructural Analysis of Binder Jet Printed and Sintered Porous Metal Structures
Repair of Aerospace Aluminum Through-Holes Utilizing Additive Friction Stir Deposition
Solid State 3D Printing for Integration of High Performance Conductors
Surface Alloying in the Cu-Al System via Friction Stir Processing of Cold-Spray Deposited Coatings: An Additive Manufacturing Approach to Localized Surface Treatment for Improved Mechanical Properties

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