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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Environmental Degradation of Additively Manufactured Materials
Presentation Title Microstructure and Corrosion Behavior of Ni-Based Coating Alloy
Author(s) Song Yi Kim, JunHee Han, Hwi-Jun Kim, Min-Ha Lee
On-Site Speaker (Planned) Song Yi Kim
Abstract Scope Chloride-ion induced corrosion has been a significant issue in the oil, gas, and plant industries. Ni-based alloys are recognized for their high strength and excellent corrosion resistance in high-temperature environments. In this study, we developed a Ni-based alloy with enhanced corrosion resistance for coating applications. The Ni-based alloy coating layer was fabricated using the High-Velocity Oxy-Fuel (HVOF) process. The resulting coating layer consisted of a single phase of Ni (FCC). Internal microstructure observation revealed that various alloying elements within the Ni matrix were finely and unevenly distributed. The corrosion behavior study of the Ni-based alloy coating layer indicated that corrosion initiated at vulnerable surface areas. However, due to its dense microstructure with few defects, the coating exhibited excellent corrosion resistance. Additionally, the corrosion behavior and applicability of the developed Ni-based HVOF coating alloy were evaluated in an actual biomass boiler environment.
Proceedings Inclusion? Planned:

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Corrosion Mechanisms of Additively Manufactured 316L Stainless Steels in Simulated Seawater
Effect of Microstructure Evolution on Hot Corrosion Resistance of P91&304 Graded Composition Transition Joint
Effect of Post-Processing Heat Treatments on the Stress Corrosion Cracking Behavior of Binder Jet Printed 17-4PH Stainless Steel
Evaluation of Environmentally Assisted Cracking on Wire Arc Additively Manufactured (WAAM) AISI 316LSi
Exceptional Localized Corrosion Resistance of Ni-Based Alloy 625 Processed by Directed Energy Deposition Additive Manufacturing in Concentrated Chloride Environments
High Temperature Oxidation of an ODS NiCr Additive Manufactured Alloy
High Temperature Oxidation of Ni-Based Superalloy 247 Processed by Electron Beam-Powder Bed Fusion Additive Manufacturing
Metal Dusting of Additively Manufactured Ni-Cu Alloys
Microstructural and Compositional Distribution Effects on LPBF CuNi Corrosion
Microstructure and Corrosion Behavior of a Friction Stir Additively Manufactured Al-Cr-Mn-Co-Zr I-Phase Alloy
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On the Irradiation-Assisted Stress Corrosion Cracking of 316L Stainless Steel Made by Laser Additive Manufacturing
Oxidation of Al/Si-Coated Additive Manufactured 699XA Alloy
Spheroidization of Refractory Tungsten Metal Powder for Additive Manufacturing Using Inductively Coupled Thermal Plasma
Studying Microstructure and Stress Corrosion Cracking of an Additive Friction Stir Deposition Processed aa7075 Aluminum Alloy
The effect of Microstructure and Heat Treatment on the Oxidation Behavior of Additively Manufactured 316H Alloy
Understanding the Influence Processing on LPBF Cu-30Ni Corrosion in Flowing Chloride Environments
Understanding the Interplay Between Dislocation Slip, Hydrogen Clustering, GB Cavitation and Cracking in Hydrogen Embrittlement Through Atomistic-to-Mesoscale Simulations
Utilizing a Hot-Isostatic Pressing Controlling Pore Defect in Direct Energy Deposited CoCrNi Medium-Entropy Alloy and Its Mechanical Stability at Liquid Helium Temperature
Wear-Enhanced Corrosion of Compositionally Varying AM Stainless Steels

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