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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Solid-state Processing and Manufacturing for Extreme Environment Applications: Integrating Insights and Innovations
Presentation Title A new route for fabricating oxide dispersion strengthened (ODS) alloy cladding with friction extrusion and pilgering
Author(s) Dalong Zhang, Xiang Wang, Jens Darsell, Xiao Li, Curt Lavender, Mark Rhodes, Justin Olson, Kayla Yano, Tingkun Liu, Ramprashad Prabhakaran, Iver Anderson, Eda Aydogan, Stuart Maloy
On-Site Speaker (Planned) Dalong Zhang
Abstract Scope In our previous work, we have demonstrated successful fabrication of solid, defect free ODS alloy rods via friction extrusion of ODS alloy powder made with gas atomization reaction synthesis (GARS). Namely no need for a prolonged ball milling step or subsequent powder metallurgy steps. The ODS rods herein had fully recrystallized, equiaxial fine-grained microstructure with Y-Ti-O oxide particle density on the order of 1022/m3. Such microstructures led to Vickers hardness of 160-200 HV, indicating ease of accommodating additional cold work like pilgering. Based on these findings, we used friction extrusion to produce slightly larger ODS rods, followed by machining and drilling into “mother tubes”. The mother tubes were subsequently pilgered using a lab-scale pilger mill with hardened steel rods as mandrels. ~45% wall thickness reduction was achieved, leading to thin walled (0.55 mm) tubes with hardness of ~240 HV. Work is ongoing to optimize the microstructure and oxide particle characteristics.
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Hybrid Additive and Field-Assisted Sintering Process for Novel Refractory Metal Compact Heat Exchanger Manufacturing
A new route for fabricating oxide dispersion strengthened (ODS) alloy cladding with friction extrusion and pilgering
Additive Friction Stir Deposition of a Tantalum-Tungsten Refractory Alloy
Cold Spray Coating Technology to Enhance Accident Tolerance of Control Rods in LWRs
Considerations in Process Related Microstructural Evolution?
Dissimilar metal joint by hot isostatic pressing (HIP) – design, optimization, and properties
High Strength and Wear Resistance Al-TiB2 Composite Fabricated via Friction Consolidation
ICME-based Modeling and Design of Cermet Composite for Extreme Environment Applications
Ion Irradiation Effects on High Entropy Alloy and Additively Manufactured Materials
Laser welding effects on microstructure and mechanical properties on oxide dispersion strengthened steel MA956
Material Needs for Deployment of Advanced Reactors
Multiscale and Multiphysics Computational Framework for Shear-Assisted Processing and Extrusion (ShAPE) of Nuclear Cladding Materials
Near Net Shape PM HIP Technology of Large Parts for Critical Applications
Numerical analysis of microstructure evolution in Additive Friction Stir Deposition using smoothed particle hydrodynamics
On the development of SolidStir®-extrusion for consolidation and extrusion of advanced nuclear materials
Performance of Cold Spray Cr Coatings on Zr-alloy Fuel Cladding
Radiation Shielding and Neutron Capture Mechanisms in Friction Stir Processed Aluminum-Boron Nitride Nanocomposite
Solid Phase Processing of High Temperature Materials for Extreme Environments
The Use of Powder Injection Molding for the Fabrication of Oxygen-Sensitive Advanced Nuclear Fuels

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