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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Marine Materials and Structures
Presentation Title Additive Friction Surfacing of High-Strength Low-Alloy Steel
Author(s) Tianhao Wang, David Garcia, Zehao Li, Mayur Pole, Tingkun Liu, Uchechi Okeke, Mackenzie Perry, Christopher Smith, Kenneth Ross
On-Site Speaker (Planned) Tianhao Wang
Abstract Scope Fusion-based additive manufacturing (AM) technologies, such as wire arc, laser powder bed, selective laser melting, and electron beam, enable intricate designs but face challenges when applied to steel fabrications. These challenges include residual stress, microstructure anisotropy, porosity, chemical composition segregation, and vaporization of alloying elements. Solid-phase AM technologies, operating below melting points, significantly mitigate these issues. Notable methods include ultrasonic, cold spray, and friction-based AM, with additive friction surfacing (AFS) standing out by eliminating the need for costly tooling. This study demonstrates the first use of AFS to produce high-strength low-alloy (HSLA) steel depositions. The microstructural evolution is explored as the tempered martensite condition of the feedstock transitions to a freshly deposited martensitic layer after AFS. As AFS progresses, the previously deposited martensitic layer undergoes post-deposition tempering and phase transformation into tempered martensite, bainite, ferrite, or a combination of these phases.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Iron and Steel, Characterization

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Printing of High-Sensitivity Architected Piezoelectric Hydrophones with Designed Beam Patterns
Additive Friction Stir Deposition: A Novel Approach for Marine Alloys Fabrication
Additive Friction Surfacing of High-Strength Low-Alloy Steel
Additive Manufacturing For Maritiem Industry
Characterizing Microstructural Features of Gradient Materials using Ultrasonic Scattering
Collection, Processing and Use of In-situ Assessment Data to Support the Qualification of Additively Manufactured Parts
Delivering on the Promise of Large-Scale Metal AM
Dislocation-κ-Precipitate Interactions in Wire-Arc Additive Manufactured Nickel Aluminum Bronze Alloy Through Micro-Pillar Deformation
Exploring Advanced Manufacturing Methods for Defense Applications
Exploring the Effect of Build Height on Microstructure and Tensile Behavior of Large-Scale Wire-Arc Additive Manufactured Duplex Stainless Steel 2209
Exploring the Process-Microstructure-Property Relationship of Nano-treated Aluminum Alloy Deposited via Wire Arc Additive Manufacturing
In Situ Tribocorrosion Studies of Wire Directed Energy Deposited Commercially Pure Titanium
Influence of Build Direction and Part Size on the Microstructure and Mechanical Properties of 3D Printed 316 Stainless Steel
Microstructure-Property Relationships of Wire-Arc Additively Manufactured 2205 Duplex Stainless Steels
Nano-indentation Tomography of Wire-Arc Additive Manufactured Nickel Aluminum Bronze Alloy
Printability and Green Mechanical Properties of Binder jet Additive Manufactured Co-Cr-Mo Parts
Process-Microstructure-Property Relationship of Duplex Stainless Steel Deposited via L-DED Process: Build Orientation and Alloying Perspectives
Process and Heat Treatment Effects on the Microstructure and Mechanical Properties of Nickel Aluminum Bronze (NAB) Fabricated by W-LDED
Seawater Corrosion Resistance of Austenitic Stainless Steel Claddings on Low Carbon Steel Fabricated with Laser-Wire Directed Energy Deposition
Solidification Behavior and Weldability of Cu-Based Feedstock in Gas Metal Arc Directed Energy Deposition
Study of Nb-Rich Precipitate Evolution During Post-Build Heat Treatment of Additively Manufactured Cu-30Ni and Its Influence on Mechanical Properties
Understanding the Influence of Precipitation on Fatigue Crack Growth and Cyclic Stress Strain Behavior in an Additively Manufactured Cu-based Alloy

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