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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Decarbonization and Sustainability in Aluminum Primary Processing: Joint Session of Aluminum Reduction and REWAS 2025
Presentation Title Reducing flue gas flow for CCS; Multiphysics Modeling of Hall-Héroult Process in Coupled CFD
Author(s) Brandon Nicholas Velasquez, Yonatan Tesfahunegn, María Gudjonsdottir, Gudrun Saevarsdottir
On-Site Speaker (Planned) Brandon Nicholas Velasquez
Abstract Scope Carbon capture and sequestration (CCS) could potentially be used alongside an aluminum smelter. However, since this method requires CO2 concentrations of at least 4 vol% for economic and energetic feasibility, and the flue gas of modern smelters sits around 1 vol%, the feasibility of reduced flue gas suctioning, and its effect on the rest of the cell must be determined. A multiphysics Computational Fluid Dynamics (CFD) model was developed, which accounts for mass, momentum, and heat transfer, as well as thermoelectric and magnetohydrodynamic (MHD) aspects. An emphasis was placed on thermal and electrical effects of modified operations, as they more directly impact stability and efficiency of the cell, variations in current density, temperature, and changes in the side-ledge. For a potential retrofit, it is necessary to determine the feasibility of different operating parameters through accurate simulation. This paper discusses the development and results obtained during the modeling process.
Proceedings Inclusion? Planned: Light Metals
Keywords Modeling and Simulation, Environmental Effects, Aluminum

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A risk-based approach to qualification of hydrogen as fuel in aluminum casthouses
Carbochlorination of Alumina: An Assessment based on Single Particle Model
Development of the Carbon Footprint of Primary Aluminum Production
Microstructure-based analysis of the bonding mechanisms of solid-state-recycled aluminum chips for sustainable semi-finished products
Progress of carbon capture efforts in primary aluminium smelting
Reducing flue gas flow for CCS; Multiphysics Modeling of Hall-Héroult Process in Coupled CFD
Research on Industrial Testing of High-Efficiency Recovery and Utilization of Exhaust Heat from Aluminum Electrolysis Cells
Separation and recovery of fluoride, carbon, alkali metal oxides and refractories with vacuum distillation process from aluminum electrolytic cell spent pot lining

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