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Meeting MS&T24: Materials Science & Technology
Symposium Materials Processing and Fundamental Understanding Based on Machine Learning and Data Informatics
Presentation Title Design of Microstructure in Zn-Al-Mg Alloys Using Integrated Finite Element Analysis and Deep Learning Techniques
Author(s) Khushahal Thool , Preetham Alluri, Ki-Seong Park , Wi-Geol Seo, Shi Hoon Choi
On-Site Speaker (Planned) Shi Hoon Choi
Abstract Scope The Zn-Al-Mg (ZAM) alloy wires are renowned for their superior mechanical strength, corrosion resistance, and electrical conductivity. This study introduces a novel integrated method that combines finite element simulation (FEM) and deep learning via convolutional neural networks (CNN) to shed light on the interplay between microstructural heterogeneity and ductility in extruded ZAM alloy wires. A specialized machine learning (ML) model—a UNet-based CNN architecture with a ResNet-34 backbone—has been meticulously trained on an extensive dataset of extruded ZAM microstructures. A dataframe is compiled and continuously updated with segmentation and morphological features derived from each image. Furthermore, a custom-developed meshing algorithm simultaneously transforms the ML model's segmentation results into a batch file compatible with ABAQUS for further FEM analysis. The maximum effective strain value—a marker of the material's ductility—is then extracted at the conclusion of each simulation and added to the dataframe.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Denoising Diffusion Probabilistic Model for Data Augmentation and Inverse Design of Structural Materials
Design of Microstructure in Zn-Al-Mg Alloys Using Integrated Finite Element Analysis and Deep Learning Techniques
Digital Twins for Accelerated Materials Innovation
Exploring the Properties of Grain Boundaries and Compositionally Complex Ceramics in High Dimensions
Fast and Accurate Prediction of Temperature Evolution in Additive Friction Stir Deposition Through In-Situ Calibration and Exploration of Unknown Physics
High-throughput, Ultra-fast Laser Sintering of Ceramics and Machine-learning-Based Prediction on Processing-Microstructure-Property Relationships
Image Processing of Charge Density from DFT to Predict Properties in Complex Materials
Multi-Layer Graded Thermal Barrier Coating Design via Deep Reinforcement Learning
Navigating the Microscopic World with AEcroscopy: Autonomous Measurements Powered by Machine Learning
Online Mechanical Properties Prediction for Hot Rolled Steel Coils Using Machine Learning Model
Surface Properties Optimization of Co-Cr-Mo Alloy Through Artificial Neural Networks Applied to the Ball Burnishing Process

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