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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium REWAS 2025: Sustainable End-of-Life Management and Recycling Solutions for Batteries, Wind Turbines, and Photovoltaics
Presentation Title A Preliminary Techno-economic Analysis for the Establishment of a Spent Lithium-ion Battery Recycling Facility in Bangladesh to Produce Black Mass
Author(s) Md Rakibul Qadir, Nawshad Haque, Warren Bruckard, Miao Chen
On-Site Speaker (Planned) Md Rakibul Qadir
Abstract Scope The major product from the re-processing of spent Li-ion battery waste is termed “black mass”, a significant and valuable trading commodity and the feed stock for downstream metal recovery. The current work describes the preliminary techno-economic analysis for establishing a lithium-ion battery recycling plant to produce black mass in Bangladesh. The process steps considered included discharging, feeding, comminution and separation as well as additional facilities such as storage and effluent treatment. Techno-economics of the plant operation were assessed based on local commodity prices using spreadsheet modelling. Capital investment, operating costs and profitability were determined according to standard methodology and return on investment, payout period and net present value were also calculated and reported. This study shows promising estimates considering the growing international demand for battery elements and further, provides valuable insights for the country’s waste battery management as well as the required national and international investments in the sector.
Proceedings Inclusion? Planned:
Keywords Recycling and Secondary Recovery, Copper / Nickel / Cobalt, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Preliminary Techno-economic Analysis for the Establishment of a Spent Lithium-ion Battery Recycling Facility in Bangladesh to Produce Black Mass
A separation-free and purification-free method for direct production of lithium-rich solution from industrial-grade lithium-ion battery waste
Barriers and Opportunities for Recycling Wind Turbine Blades in the United States
Chemical Dismantling of End-of-life Permanent Magnet Materials
Critical Metals Recovery via Multistep Pyrolysis of Spent Li-ion Battery
Cryogenic Milling: The Highly Efficient, Environment Friendly, and Cost-Effective Process for the Recycling of High Purity Graphite from End-of-Life Lithium-Ion Batteries
Decommissioning, characterization and proposed recycling route of a used Na-ZnCl2 battery cell
End-of-Life Recycling of Lithium-Ion Batteries in India
Enhancing Graphite Flotation Efficiency in The Presence of PVDF Binder via Surface Modifications by Ultrasound and UV Irradiation
Enriching and Recovering Valuable Elements from Failed Lithium-ion Batteries: A review
EVALUATING THE USE OF WIND BLADE RESIDUE AND RECYCLED AGGREGATE IN LOW-STRENGTH CONCRETE
Formation and Stability of Hydrides during Hydrogenation of NdFeB Magnets
Leaching studies of LiCoO2 cathode powder in phosphoric acid medium
Life cycle perspective promotes circularity in photovoltaics.
Lithium Extraction from Wastewater of Li-ion Battery Direct-Recycling via Electrodialysis
Optimizing Early-Stage Lithium Recovery: Investigating Oxalic Acid Leaching of Black Mass from End-of-Life NMC 622 Batteries
Photovoltaic Waste Management – Technologies and Strategies to Recycle c-Si and CI(G)S PV Waste
Pilot-Scale Hydrometallurgical Recycling of NMC Blackmass
Recycling of lithium-ion batteries cathode material using supercritical fluid extraction
RECYCLING OF RAW-CRUSHED WIND-TURBINE BLADE FOR CONCRETE PRODUCTION: MECHANICAL AND DURABILITY PERFORMANCE
Recycling of Solar Wafers through Acid Leaching and Vacuum Refining.
Recycling of Spent Lithium-ion Batteries – Challenges and Opportunities
Reductive leaching of black mass from lithium-ion batteries and recovery of copper reductant
Reductive Leaching of Spent Li-NMC Cathode Material
Reviews and Perspectives: Selective Leaching—A Promising Approach for Recycling Lithium Iron Phosphate Batteries
Right-Sizing Mining Capacity to Enable Future Battery Recycling
Solubilities of lithium, nickel, and cobalt oxides in deep eutectic solvents
Solvo-metallurgical Process for the Extraction of Lithium from End-of-Life Electric Vehicle Lithium-Ion Batteries
Sustainable Management of end-of-life batteries
Sustainable Recycling of Materials for Electrochemical Energy Storage
Sustainable route for Nd recycling from end-of-life NdFeB magnet using a deep eutectic solvent
Synergistic Processing of Mixed LFP-NMC Black Mass for Improved Recycling Operations
Thermokinetic study of LMO EOL-LIBs using unconventional pyrometallurgical recycling
Upcycling Spent Battery Cathodes into Steel with Green Hydrogen

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