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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Rare Metal Extraction & Processing
Presentation Title Recycling Rare Earth Permanent Magnets via Liquid Magnesium Leaching and Distillation
Author(s) Emmanuel Opoku, Chinenye Chinwego, Adam C. Powell, Brajendra Mishra
On-Site Speaker (Planned) Emmanuel Opoku
Abstract Scope As the global demand for clean energy technologies surges, the need for sustainable sources of rare earth elements (REEs) has become increasingly urgent. Neodymium, praseodymium, and dysprosium, vital components in electric vehicles and wind turbines, face supply risks due to the concentrated nature of their mining and refining. This study delves into the recycling of NdFeB magnets, exploring liquid metal leaching using liquid magnesium as the extraction agent. Through experimental approaches such as demagnetization, and stirring during leaching, with filtration using zirconia ceramic foam filters, we successfully separated and recovered high-purity Mg-RE from magnet scrap with no measurable Fe impurities. Post filtration, distillation can be done using a combination of gravity-driven multiple effect thermal system (G-METS) with conventional vacuum distillation. G-METS distillation has the potential to improve the efficiency of rare earth metal extraction, hence contributing to the establishment of a sustainable supply chain for rare earth magnets.
Proceedings Inclusion? Planned:
Keywords Recycling and Secondary Recovery, Sustainability, Magnetic Materials

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Oxidative Leaching of NdCeFeB Magnets for Selective Recovery of Rare Earth Elements
A Novel Process for Indium Recovery from Waste Liquid Crystal Displays (LCDs) by Selective Sulfuration-Volatilization
Assessment of metallic elements as reductants in the processing of LiCoO2 (LCO): comparison between aqueous leaching using H2SO4 and solvoleaching using acidic organic extractants
Challenges in Recycling of Rare Earth Elements Containing Permanent Magnets
Design of a Process Route to Recover Antimony Ore Concentrate from the Sand Residue of Nigeria Ondo Tar Sand
Efficient extraction of vanadium from calcification roasted high-calcium vanadium slag by sulfuric acid leaching
Extraction of Rare Earth Elements from Bastnasite Ore, and Separation of Heavy REEs and Light REEs by Solvent Extraction
Generation of green hydrogen from mining tailings and minerals
Green dissolution and separation of critical metal from nickel-metal hydride battery waste
Hydrometallurgical Extraction of Rhodium (III) from Chloride Media
Microstructural observation on NdFeB magnets during pretreatments
Molten oxide electrolysis for production of technology-critical metals
Preparation of High-Grade Sodium Tungstate from a Wolframite Ore for Catalytic Applications by Hydrometallurgical Process
Recovery of Manganese Sulfate from Acidic Solutions Using Eutectic Freeze Crystallization
Recovery of Rhenium from Superalloy Swarf, Grindings, Turnings, and Scrap
Recycling of Strategic Metals from Spent Hydro-Desulphurization Catalysts Using Microbial Activities
Recycling Rare Earth Permanent Magnets via Liquid Magnesium Leaching and Distillation
Sustainable Hydrometallurgical Rare earth elements recovery from waste NdFeB magnet
Sustainable Supercritical Fluid Extraction of Rare Earth Elements from Canadian Ores: A Cleaner Technology for Resource Recovery
Theoretical study of tellurium recovery from crude silver under vacuum
Vaporization of Vanadium Pentoxide from Iron and Steel Making Slags

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