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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium A Career in Powder Processing and Additive Manufacturing: A MPMD Symposium Honoring David Bourell
Presentation Title Liquid-Induced Healing of Cracks in Nickel-Based Superalloy Fabricated by Laser Powder Bed Fusion
Author(s) Xiaogang Hu, Qiang Zhu
On-Site Speaker (Planned) Qiang Zhu
Abstract Scope The cracking issue during laser powder bed fusion (LPBF) limits the printability of most existing engineering alloys. We report a liquid-induced healing (LIH) post-process that enables complete healing of those microcracks by inducing the intergranular liquid film at the cracking regions. Specifically, we adopted the In738LC alloy prepared by LPBF as the demonstration material to reveal the mechanisms of remelted liquid fraction and isostatic pressure during the crack healing process. The effects of LIH treatment on mechanical properties and microstructural evolution were also discussed. Compared with the hot isostatic pressing that is widely applied currently, our strategy exhibits superiorities in terms of crack healing efficacy, operation complexity, and process cost. LIH shows promise as a routinized and guaranteed process integrated with additive manufacturing, bypassing the technical barriers to completely crack-free printing and thus immediately promoting the industrial application of the alloys hindered by the cracking issue.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, High-Temperature Materials, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Comparison of Mechanical Properties Between Laser Powder Bed Fusion and Wrought 17-4 PH
Cr and Al Diffusion Coatings for Improved Corrosion Resistance of AM Surfaces
Dual Concentric Ring Atomization Gas Die to Improve Gas Atomization Efficiency for SFF/AM Metal Powder Feedstocks
Evaluation of Green State Anisotropy in Parts Produced by Binder Jetting, Via Machine Learning Enhanced Discrete Element Modelling
Fabrication of Open Porous Magnesium Scaffold Using Rapid Tooling Method for Orthopedic Applications
Failure Phenomena of Additively Manufactured Ni-Base Superalloys at Various Temperatures under Static and Cyclic Loadings
From Binder Jet Printing to Sintering of Fully-Dense, Controlled-Irregular Copper Powder
Limits of Dispersoid Size and Number Density in ODS Alloys Fabricated with Laser Powder Bed Fusion
Liquid-Induced Healing of Cracks in Nickel-Based Superalloy Fabricated by Laser Powder Bed Fusion
Moving Metal AM into Mainstream Manufacturing
Research and Application of Shougang's Thick Material Layer Sintering Technology
Temperature Dependent Experimental and Analytical Evaluation of Thermal Conductivity for Metallic Powder for Additive Manufacturing
The Evolution of Additive Manufacturing

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