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Meeting MS&T24: Materials Science & Technology
Symposium Materials Processing and Fundamental Understanding Based on Machine Learning and Data Informatics
Presentation Title Fast and Accurate Prediction of Temperature Evolution in Additive Friction Stir Deposition Through In-Situ Calibration and Exploration of Unknown Physics
Author(s) Xiaofeng Wu, Nikhil Gotawala, David Higdon, Yunhui Zhu, Hang Yu
On-Site Speaker (Planned) Xiaofeng Wu
Abstract Scope As an emerging solid-state metal additive manufacturing technology, additive friction stir deposition has a thermomechanical processing nature, wherein the resulting quality, microstructure, and properties are crucially dependent on the temperature and strain evolution during deposition. However, precise prediction and control of the coupled thermal-mechanical evolution are challenging due to the lack of both full-field monitoring and accurate physics modeling. To address these challenges, here we propose an explainable AI framework via Bayesian learning, which establishes a surrogate model based on physics simulation data and calibrates this model using in-situ monitoring. We construct both univariate and multivariate Bayesian learning models conditioned on different observation data scales, resulting in an accurate and fast prediction model that is both physics-informed and experimental data-driven. With modest computational resources and in-situ measurements, the methods offer insights into previously unknown parameters in physics modeling with an error rate < 5% in the predicted temperature evolution.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Denoising Diffusion Probabilistic Model for Data Augmentation and Inverse Design of Structural Materials
Design of Microstructure in Zn-Al-Mg Alloys Using Integrated Finite Element Analysis and Deep Learning Techniques
Digital Twins for Accelerated Materials Innovation
Exploring the Properties of Grain Boundaries and Compositionally Complex Ceramics in High Dimensions
Fast and Accurate Prediction of Temperature Evolution in Additive Friction Stir Deposition Through In-Situ Calibration and Exploration of Unknown Physics
High-throughput, Ultra-fast Laser Sintering of Ceramics and Machine-learning-Based Prediction on Processing-Microstructure-Property Relationships
Image Processing of Charge Density from DFT to Predict Properties in Complex Materials
Multi-Layer Graded Thermal Barrier Coating Design via Deep Reinforcement Learning
Navigating the Microscopic World with AEcroscopy: Autonomous Measurements Powered by Machine Learning
Online Mechanical Properties Prediction for Hot Rolled Steel Coils Using Machine Learning Model
Surface Properties Optimization of Co-Cr-Mo Alloy Through Artificial Neural Networks Applied to the Ball Burnishing Process

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