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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Accelerated Discovery and Insertion of Next Generation Structural Materials
Presentation Title CALPHAD-Enabled Prevention of Strain Age Cracking in Additively Manufactured, High-Temperature Co-Based Superalloys
Author(s) Krista Biggs, Florian Hengsbach, Gregory Olson
On-Site Speaker (Planned) Krista Biggs
Abstract Scope Additively manufacturing superalloys is an attractive option in aerospace applications which require strong, oxidation resistant alloys at high temperatures, for its capacity to fabricate components with reduced material waste and optimized geometries. This high strength, in terms of creep resistance and uniaxial tensile strength, depends on high fractions of reinforcing precipitate phases, such as gamma prime, upon aging. However, large precipitate fractions pose a substantial tradeoff in the printability of superalloys, as the driving force for precipitation increases the system’s quench sensitivity during manufacturing, which results in strain age cracking and part failure. Currently, quench sensitivity is predicted within some Ni-based alloy spaces using empirically generated welding diagrams but is not yet described in analogous Co-based or Ni/Co-based compositions. We will present a mechanistic, thermodynamics-based criterion for quench sensitivity which is more generally applicable to higher-Co composition spaces and demonstrate the efficacy of this criterion to a CALPHAD-assisted cobalt/nickel-based design.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Computational Materials Science & Engineering, Copper / Nickel / Cobalt

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accelerated Development of Co-Based Superalloys for High Temperature Applications
Accelerated Testing to Understand the Long-Term Performance of High Temperature Materials
Analysis and Optimization of New Composition Standards for High-Strength Conductive Cu-Ni-Co-Si Alloys
Boeing Baseline Delta Qualification Program
CALPHAD-Enabled Prevention of Strain Age Cracking in Additively Manufactured, High-Temperature Co-Based Superalloys
Characterization of Low-Cost, High-Strength, Printable Al-Alloys for Room and High-Temperature Applications
Combinatorial Discovery of Refractory Medium Entropy Alloys in Composition and Temperature Dimensions: Effect of Elements and Phase Transformation
Combinatorial Investigation of Amorphous/Nanocrystalline Stability in Ferritic Alloys
Combinatorial Synthesis and High Throughput, High Temperature Mechanical Characterization of Refractory Alloys
Data Driven Alloy Design of High Entropy Alloys for Temperature Dependent Mechanical Properties
Enabling Next Generation Reaction Injection Molding (RIM) for Lightweight Structures
Harnessing High-Throughput Experiments and Machine Learning for CuAgZr Alloy Development
High Entropy Alloys to High Entropy Conventional Alloys
High Throughput Mechanical Testing with Multi-Gage and Topology Optimized Specimens
High Throughput Quantification of Recrystallization Parameters for Alloy Development
High Velocity (HiVe) Joining: A Novel Process to Join Similar/Dissimilar Alloys
Integrating Experimental Data into Dynamic Artificial Intelligence/Machine (AI/ML) Learning Workflows
Microstructure and Mechanical Properties of ECAP Processed High Mn Steel Testing at 298 K and 77 K
Modeling of Microstructural Effects on Mechanical Properties of High Entropy Alloys at Mesoscale
Optimizing BCC/B2 Microstructures in AlCrMnTiV High Entropy Alloys by Combinatorial Synthesis
Precision and Efficiency in Nanoindentation: Automated Contact Area Measurement Techniques
Predicting Chemistry-Dependent Mechanical Behavior in High-Entropy Alloys: Iterative Design Insights from the BIRDSHOT Center Using Data-Driven and Generative Models
Streamlined Correlation of Microstructure-Mechanical Property Relationships in Laser Clad Steels
Structural, Mechanical and Electronic Properties of BCC Refractory Binary Alloys
Tuning Chemistry for Eutectic Strengthening of LBPF Al Alloys

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