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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Aluminum Alloys: Development and Manufacturing Supplier Forum
Presentation Title SmartBurner: Advanced Monitoring System to Enhance Gas Burner Performance
Author(s) Amin Rostamian, Marc Bertherat
On-Site Speaker (Planned) Amin Rostamian
Abstract Scope Gas burners play a crucial role in industrial furnace operations. But their efficiency levels falls often from 20% to 60%. With global industrial burner gas consumption at approximately 200 billion Nm3 per year, corresponding to 200 million metric tons of CO2 emissions, addressing inefficiencies becomes imperative. Novamet introduces SmartBurner, an online monitoring system that detects abnormalities and drifts in gas burners during operation. By combining a fast digital-twin of the burner with artificial intelligence, SmartBurner enables real-time assessment of burner efficiency and detected drifts. The system provides user-friendly interfaces or daily printed reports to relay abnormalities and drifts to operational and maintenance managers. With SmartBurner, facilities can enhance burner efficiency by up to 10%, reducing gas consumption, CO2 emissions, and productivity losses. This innovative tool empowers technicians, process engineers, and plant managers to optimize performance, improve sustainability, and achieve more efficient industrial operations.
Proceedings Inclusion? Undecided
Keywords Energy Conversion and Storage, Environmental Effects, Machine Learning

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A physical twin of a multi-laser powder bed fusion system for correlative photodiode sensing, high-speed optical and synchrotron X-ray imaging
Development of technology to improve quality and productivity of 7000 series billet and slab aluminum alloys by magneto dynamic treatment
Enhanced Aluminum Billets Heat Treatment Process in Batch Homogenizer Furnace for Energy Efficiency and Cycle Time Reduction
Innovative Solutions for Aluminum Alloy Manufacturing via Directed Energy Deposition (DED) Technology
Low-Cost Aluminum Scandium Master Alloy Technology
Rapid characterization of the mechanical properties of aluminum alloys using Profilometry-based Indentation Plastometry
SmartBurner: Advanced Monitoring System to Enhance Gas Burner Performance
Twin roll casting process to make high strength aluminum alloy sheets

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