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Meeting MS&T24: Materials Science & Technology
Symposium Advanced Coatings for Wear and Corrosion Protection
Presentation Title Cr Diffusion Coatings for Improved Metal Dusting Resistance of Ni-Cu Alloys
Author(s) Emma M. White, Clara Schlereth, Beyza Oeztuerk, Till Koenig, Jan-Phillip Roth, Katrin Jahns, Mathias Galetz
On-Site Speaker (Planned) Emma M. White
Abstract Scope For the energy (hydrogen) and petrochemical industries, carbonaceous atmospheres and temperatures between 400 and 800°C are common, which are prime conditions for metal dusting attack. Carbon deposition, ingress, supersaturation and nucleation as graphite eventually causes pit formation and catastrophic failure of components. Highly alloyed materials with coatings and surface treatments can significantly delay attack initiation. Alloying with Al, Cr, and Si can form protective oxide scales, while alloying with Sn or Cu catalytically inhibits attack. Here a combined approach is evaluated using a Cr diffusion coating on advanced Ni-30wt.%Cu alloys. A ~10µm thick Cr diffusion coating was demonstrated on both wrought and additively manufactured (AM) materials which were exposed at 550°C and 19 bar for up to 500h in an aggressive metal dusting atmosphere. Microstructural changes and attack mechanisms are compared for both coated and uncoated materials. The Cr coatings demonstrated drastically improved resistance against metal dusting attack.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Review on Corrosion Inhibitors for Steel in Reinforced Concrete Structures
Anti-Scaling and Tribological Performance of Different Roughness DLC Coated and Uncoated Surfaces
Cr Diffusion Coatings for Improved Metal Dusting Resistance of Ni-Cu Alloys
H-1: Characterization of Microstructure and Thermal Cycle Stability of Tantalum/Steel Interfaces Manufactured by Explosive Welding
H-2: Corrosion Behavior of Fe-Based Metallic Glass Coatings Synthesized by Atmospheric Plasma Spraying: Optimisation of Heat Input and Coating Thickness
H-3: Electrodeposition Process Optimization by Response Surface Methodologies to Obtain High-Corrosion Resistant Zn-Ni Coatings
H-4: Experimental Observation of Corrosion Resistance on Mg-Alloys Using the Large Pulsed Electron Beam Irradiations
H-5: Insights into Structural Adhesive Corrosion Resistance Using DOE
H-6: Obtaining Wear-Resistant Chrome Coatings on Parts of Press Tooling Under Conditions of Self-Propagating High-Temperature Synthesis
H-7: Particle Size-Dependent Corrosion Behavior of Green Graphene for Use in Coatings for Carbon Steel Under the Principle of Safe Sequestration
H-8: Production of Wear-Resistant Chrome Coatings Using Composite Saturating Charges
Influence of Ethanol HVOF Process Parameters on the Residual Stress and Microstructure of the FeCrMoB Coating
Local Hot Corrosion of Aluminizing (NiAl) Coating Deposited by Vapor Phase Aluminizing (VPA) Process on 738LC, MAR 247 and CMSX4 Superalloys Substrates at 900 oC Under Na2SO4 Salt Deposit Films
Matrix Effects on Formation Dynamics and Properties of Thermal Sprayed Cemented Carbides
Novel Epoxy Composite Polymers for Potential Use as Corrosion-Resistant Coatings on Copper in a 3% NaCl Solution: Combining Experimental and Computational methodologies
Polymer Derived SiON Coating for Alleviating Chloride Induced Stress Corrosion Cracking of 304 Stainless Steel
Reverse Cladding – A Novel Approach to Fabricate Components with Integrated Surface Cladding
Temperature Dependent Morphological and Compositional Evolutions of the Water Vapor Induced Oxides in a Fe-Ni-Cr-Si-Mn-Nb Alloy

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