About this Abstract |
Meeting |
2025 TMS Annual Meeting & Exhibition
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Symposium
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2025 Technical Division Student Poster Contest
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Presentation Title |
SPG-118: Microstructure and Mechanical Properties Uniformity Analysis Across Different Locations of Forging Preform Fabricated by SLM
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Author(s) |
Sambhaji Kashinath Kusekar, Tushar Borkar, Jay Desai, David Schwam , Amit Choudhary |
On-Site Speaker (Planned) |
Sambhaji Kashinath Kusekar |
Abstract Scope |
The design and fabrication of forging preforms are crucial for achieving defect-free metal flow and minimizing material loss. Traditional forging processes involve multiple preforming steps, leading to higher tooling costs, extended lead times, and significant thermo-mechanical processing. Additive Manufacturing (AM) offers a transformative approach by enabling the production of complex preforms in fewer steps, reducing costs and energy consumption.
This study investigates the uniformity of microstructure and mechanical properties in SLM-printed 316L stainless steel and Inconel 718 preforms. Samples from the corner, face center, and body center were analyzed using X-ray diffraction (XRD), optical microscopy, and scanning electron microscopy, revealing consistent microstructures across locations. Mechanical evaluations, including density measurements, hardness, tensile testing, and ultrasonic testing, demonstrated high relative density (>99%), enhanced hardness, superior strength, and uniform wave speed. These findings confirm the feasibility of implementing AM-printed preforms for forging applications, ensuring uniform properties critical for industrial adoption. |
Proceedings Inclusion? |
Undecided |
Keywords |
Additive Manufacturing, Mechanical Properties, Characterization |