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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Recycling and Sustainability in Cast Shop Technology: Joint Session with REWAS 2025
Presentation Title Energy Efficiency and Clean Energy Usage in Aluminum Cast House Equipment
Author(s) Terri-Ann Bethell, Lee Allen, Tim Hordley
On-Site Speaker (Planned) Tim Hordley
Abstract Scope Energy supplies have always been a premium commodity that greatly affect the operating viability of our plants, now more than ever our processes must reduce exposure to the ever-increasing costs associated with energy usage. This is a complicated scenario as we also have a need to use energy more cleanly to comply with the latest environmental legislation. The cast house is no exception to optimized efficiency demands, the big question is, how do we maintain high-performance cast houses while reducing the energy we use and can this be done while respecting the need to reduce the emissions from cast house equipment. In this paper Mechatherm will share its experiences in addressing these issues, including our recent experience in replacing a traditional natural gas combustion system with a hydrogen fueled burner system. What are the challenges faced with implementing such projects? do the results meet the efficiency and environmental challenge?
Proceedings Inclusion? Planned: Light Metals
Keywords Recycling and Secondary Recovery, Aluminum, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Modeling Methodology of New Combustion Technologies for Aluminum Remelting Furnaces
A Risk-Based Approach to Qualification of Hydrogen as Fuel in Aluminum Casthouses
Achieving High Impurity Tolerance in Recycled Aluminum Alloy through Solid Phase Processing
Classification of Automotive Aluminum Scrap into Cast and Wrought Alloys
Development of Aluminum Chips Recycling Process for Recovery Rates and Corrosion Resistance of A380 Alloy
Electrolytic Purification of Aluminum Scrap in NaCl-KCl-Na3AlF6 Molten Salt System
Energy Efficiency and Clean Energy Usage in Aluminum Cast House Equipment
Enhancing Secondary Aluminum Supply: Optimizing Urban Mining through A Systems Thinking Approach
Environmental Impact Lifecycle Assessment of Green Sand Moulding in Foundries
Microstructure-Based Analysis of Bonding Mechanisms of Solid-State-Recycled Aluminum Chips for Sustainable Semi-Finished Products
Multifrequency Ultrasonic Treatment of Aluminum Alloys for Microstructural Modification
Oxy-Fuel Combustion: Impact of Hydrogen Combustion on Aluminum Melt Quality in Secondary Melting Processes

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