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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Recycling and Sustainability in Cast Shop Technology: Joint Session with REWAS 2025
Presentation Title Energy Efficiency and Clean Energy Usage in Aluminium Cast House Equipment
Author(s) Terri-Ann Bethell, Lee Allen, Tim Hordley
On-Site Speaker (Planned) Lee Allen
Abstract Scope Energy supplies have always been a premium commodity that greatly effect the operating viability of our plants, now more than ever our processes must reduce exposure to the ever-increasing costs associated with energy usage. This is a complicated scenario as we also have a need to use energy more cleanly to comply with the latest environmental legislation. The cast house is no exception to optimised efficiency demands, the big question is, how do we maintain high-performance cast houses while reducing the energy we use and can this be done while respecting a need to reduce the emissions from cast house equipment. In this paper Mechatherm will share its experiences in addressing these issues, including our recent experience in replacing a traditional natural gas combustion system with a hydrogen fuelled burner system. What are the challenges faced in implementing such projects? do the results meet the efficiency and environmental challenge?
Proceedings Inclusion? Planned: Light Metals
Keywords Recycling and Secondary Recovery, Aluminum, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A modeling methodology of new combustion technologies for aluminum remelting furnaces
Achieving High Impurity Tolerance in Recycled Aluminum Alloy through Solid Phase Processing
An Alternative Route to Upcycling Low Value Post Consumer Al Scrap (Twitch) Without Sortation
Decarbonization and sustainability of secondary melting furnaces.
Development of Aluminum Chips Recycling Process for Recovery Rates and Corrosion Resistance of A380 AlloyResistance of Al-Si-Cu Alloy
Electrolytic purification of aluminum scrap in NaCl-KCl-Na3AlF6 molten salt system
Energy Efficiency and Clean Energy Usage in Aluminium Cast House Equipment
Enhancing Secondary Aluminium Supply: Optimising Urban Mining through System Dynamics Modelling
How to Tackle Aluminium Product Carbon Footprint Reduction: Constellium Views For Aluminium Casthouses
Multifrequency Ultrasonic Treatment of Aluminum Alloys for Microstructural Modification
Net Zero in Smart Foundries: Green Sand Moulding Environmental Impact Lifecycle Assessment
Reduction of impurity elements from casting alloy scrap by fractional crystallization process
The impact of different fuel and oxidizer compositions on melt quality in secondary aluminum melting processes.

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