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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing: Microstructure, Defects, and Properties
Presentation Title Limits of Dispersoid Size and Number Density in ODS Alloys Fabricated with Laser Powder Bed Fusion
Author(s) Nathan A. Wassermann, Yongchang Li, Alexander Myers, Christopher Kantzos, Timothy Smith, Jonathan Malen, Jack Beuth, Lin Shao, Alan McGaughey, Sneha Narra
On-Site Speaker (Planned) Sneha Narra
Abstract Scope Previous work on additively-manufactured oxide dispersion-strengthened (ODS) alloys focused on experimental approaches, resulting in larger dispersoid sizes and lower number densities than can be achieved with conventional powder metallurgy. To gain insight into the as-fabricated microstructure, this work integrates experiments with a thermodynamic and kinetic modeling framework to probe the limits of the dispersoid sizes and number densities that can be achieved with laser powder bed fusion. Bulk samples of a Ni-20Cr + 1 wt% Y2O3 alloy are fabricated using a range of laser power and scanning velocity combinations. Scanning transmission electron microscopy characterization is performed to quantify the dispersoid size distributions across the processing space. The modeling results suggest that the mechanism that limits the final number density is collision coarsening of dispersoids in the melt pool. These collisions present a significant obstacle to the use of laser powder bed fusion to fabricate ODS alloys for nuclear reactor applications.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-10: Effects of Scanning Speed on the Shape Memory Properties of Additively Manufactured Ni-rich NiTiHf
A-12: Structure-Property Correlation and Defect Evaluation of Graphene Reinforced Aluminium Composites Fabricated via Laser Powder Bed Fusion
A Mechanistic Explanation for Shrinkage Porosity in Laser Powder Bed Fusion Alloy 718
A Novel Approach to Combinatorial Studies Using an Orthogonal Ti-Cr Gradient
A Novel Approach to Develop a Shorter Heat Treatment Under Hot Isostatic Pressure for Electron Beam Melted Alloy 718
Accounting for Material Heterogeneity and Anisotropy in Optical Profilometry-based Micro-Indentation Testing via Uncertainty Quantification
Additively Manufactured M300 Maraging Steel – Process Monitoring, Microstructure, and Performance Evaluation
Application of a Single Objective Optimization Algorithm on Residual Strain Extraction from Electron Backscatter Diffraction Patterns
Characterizing Flowability of Water Atomized Powders for Laser Powder Bed Fusion Additive Manufacturing
Dense and Crack-Free Pure Tungsten Manufactured by Electron Beam Powder Bed Fusion Using a Unique Spot Melting Strategy
EB-PBF of Pure Tungsten Components for High-Temperature Application: From Fabrication to Evaluation
Effects of Process Parameters on the Mechanical Behavior of Wire Arc Additively Manufactured (WAAM) AISI 316LSi.
Effects of Soot on Additively Manufactured Inconel 718
Efficient Improvement of High-Temperature Ductility in Selective Laser Melted Ni-Cr-Co Superalloy by Mg Microalloying and Optimized Heat Treatment
Exploring the Interplay between Surface Roughness, Porosity, and Processing Parameters for Additively Manufactured 316L Stainless Steel in Laser Powder Bed Fusion
Influence of Interface Design on the Cyclic Oxidation Behavior of SS316L/IN718 Functionally Graded Materials
Influence of Lack of Fusion Defects on Tensile Properties of Gas Metal Arc Directed Energy Deposition 316L and 316LSi
Influence of Post-Build Heat Treatment on Microstructure and Stress Corrosion Cracking (SCC) Performance of Additively Manufactured Cu-30Ni
Influence of Process Parameters on the Microstructure, Texture, and Mechanical Properties of LBPF Haynes 282
Investigating the Impact of Hot Isostatic Pressing Treatment on Microstructure Evolution and Mechanical Properties of Binder Jet-Processed AISI M2 Tool Steel
Investigation of Microstructure Changes of Wire Arc Additively Manufactured 316LSi In the As-deposited and Forged Conditions Using Double Cone Samples
Limits of Dispersoid Size and Number Density in ODS Alloys Fabricated with Laser Powder Bed Fusion
Microstructural and Wear Behaviour Studies of Laser Surface Cladding of Rockit®401 Powder on Al 1100 Substrate
Non-Destructive 3D Structure Studies of Additive Manufactured Materials Using X-Ray Computed Tomography
Phase-Field Modeling of Sintering for Metal Additive Manufacturing
Phase Field Microelasticity Theory and Modeling of Dislocation Dynamics in an Elastically and Structurally Inhomogeneous Solid
Phase Stability of Additively Manufactured Multi-Principal Element Alloys in Irradiation Environments
Phase Stability of Dual-Phase CoCrFeNiTi High Entropy Alloys Synthesized via Laser-Directed Energy Deposition Under Heavy Ion Irradiation
Phase Stability of Laser Directed Energy Deposition Additive Manufactured Stainless Steels for Nuclear Applications
Plastic Deformation Variation Along the Building Direction During Directed Energy Deposition of 316L Stainless Steel
Probing the Balling Boundary in Laser Powder Bed Fusion: Are Single Bead Experiments Enough?
Progress Towards Crack-Free Ni-Based Superalloys Processed with Laser Powder Bed Fusion
Study of Microstructure and Mechanical Properties According to Cooling Effect of Wire Arc Additive Manufacturing Using Steel Wire
Tailoring of Thermal Expansion in an Aluminum Alloy Through the Addition of Ti-6Al-4V via Additive Manufacturing
The Effect of Scan Rotation Angle and Build Orientation-Induced Mechanical Anisotropy in Additive Manufacturing 316L Stainless Steel
Towards More Consistent Microstructures in Laser Powder Bed Fusion 17-4 PH Stainless Steel

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