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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium A Career in Powder Processing and Additive Manufacturing: A MPMD Symposium Honoring David Bourell
Presentation Title Evaluation of Green State Anisotropy in Parts Produced by Binder Jetting, Via Machine Learning Enhanced Discrete Element Modelling
Author(s) Thomas Benjamin Grippi, Runjian Jiang, Andrii Maximenko, John Kang, Elisa Torresani, Eugene Olevsky
On-Site Speaker (Planned) Thomas Benjamin Grippi
Abstract Scope This study examines the anisotropic sintering behavior of stainless steel 316L components produced using the binder jetting process. It investigates the impact of initial particle size distribution and various powder spreading parameters on the heterogeneity of the powder bed through discrete element modeling. Machine learning is employed to process the data and assess potential origins of anisotropy. Starting from a simple bimodal case, the primary goal is to evaluate the impact of parameters on spreading before introducing a realistic powder size distribution into the simulation. Experiments are conducted to evaluate the accuracy of the developed model. Concurrently, a study focusing on binder penetration, using both simulations and experiments, quantifies the binder's role in the anisotropy phenomenon. These experiments will inform the development of the machine learning model and the optimization of spreading parameters in the binder jetting process.
Proceedings Inclusion? Planned:
Keywords Modeling and Simulation, Powder Materials, Machine Learning

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Comparison of Mechanical Properties Between Laser Powder Bed Fusion and Wrought 17-4 PH
Cr and Al Diffusion Coatings for Improved Corrosion Resistance of AM Surfaces
Dual Concentric Ring Atomization Gas Die to Improve Gas Atomization Efficiency for SFF/AM Metal Powder Feedstocks
Evaluation of Green State Anisotropy in Parts Produced by Binder Jetting, Via Machine Learning Enhanced Discrete Element Modelling
Fabrication of Open Porous Magnesium Scaffold Using Rapid Tooling Method for Orthopedic Applications
Failure Phenomena of Additively Manufactured Ni-Base Superalloys at Various Temperatures under Static and Cyclic Loadings
From Binder Jet Printing to Sintering of Fully-Dense, Controlled-Irregular Copper Powder
Limits of Dispersoid Size and Number Density in ODS Alloys Fabricated with Laser Powder Bed Fusion
Liquid-Induced Healing of Cracks in Nickel-Based Superalloy Fabricated by Laser Powder Bed Fusion
Moving Metal AM into Mainstream Manufacturing
Research and Application of Shougang's Thick Material Layer Sintering Technology
Temperature Dependent Experimental and Analytical Evaluation of Thermal Conductivity for Metallic Powder for Additive Manufacturing
The Evolution of Additive Manufacturing

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