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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Composite Materials: Sustainable and Eco-Friendly Material Development and Applications
Presentation Title Systematic Study of the Effect of K2TiF6 Flux Content on the Microstructure and Mechanical Properties of Al–B4C Composites
Author(s) Chandan Kumar, Sukanta Sarkar, Indrani Sen, Siddhartha Roy
On-Site Speaker (Planned) Chandan Kumar
Abstract Scope Influence of varying K2TiF6 flux content on the microstructural and mechanical property evolution was systematically investigated for Al-B4C composites in both as-cast and T6 heat-treated conditions. Accordingly, AA6061 alloy reinforced with 6 wt.% B4C and varying (40 wt.%, 70 wt.%, and 100 wt.%) contents of the flux with respect to B4C were fabricated using stir-squeeze casting. Interestingly, B4C retention within the matrix was noted to significantly improve with increasing flux content from 70% to 100%. This was related to better interfacial bonding along with formation of Ti-rich intermetallic phases, which were not sufficiently formed with 40% flux. Presence of ex-situ B4C and in-situ Al-Ti particles resulted in enhanced strength and hardness of the composites. Different strengthening mechanisms such as grain-refinement, load-transfer, thermal-expansion mismatch, and stiffness-mismatch between the matrix and the reinforcing particles, were thoroughly investigated. These findings underscored the critical role of K2TiF6 in optimizing AA6061-B4C composites for advanced applications.
Proceedings Inclusion? Planned:
Keywords Mechanical Properties, Characterization,

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