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Meeting 2020 TMS Annual Meeting & Exhibition
Symposium Powder Materials for Energy Applications
Presentation Title Advanced Skutterudite-based Thermoelectric Unicouples by Near Net Shape Powder-based Fabrication for Future Space Power Applications
Author(s) Michell Aranda, Sutinee Sujittosakul, George Nakatsukasa, Vilupanur Ravi, Ike Chi
On-Site Speaker (Planned) Sutinee Sujittosakul
Abstract Scope Radioisotope Thermoelectric Generators (RTGs) have provided electrical power for various NASA missions to deep space since 1972. NASA’s Voyager 1 used RTGs and is now headed to Interstellar space after more than 40 years of exploration, the power system of this long mission is critical for Voyager’s success. RTGs use an assembly of thermoelectric unicouples connected electrically in series to convert heat into electricity. The production of these state-of-the-art SiGe-based thermoelectric unicouples was labor intensive and time consuming. Fabrication methods for those couples required complex steps that included powder co-hot pressing, component machining, grinding elements to geometric tolerance, and bonding subassemblies into a device. These time-consuming steps motivate the current development of a new processing approach, with the goal of reducing number of steps while retaining the properties and qualities of advanced Skutterudite-based thermoelectric unicouples. In this study, critical production steps; assembling, processing time and sintering conditions will be discussed.
Proceedings Inclusion? Planned: Supplemental Proceedings volume

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advanced Skutterudite-based Thermoelectric Unicouples by Near Net Shape Powder-based Fabrication for Future Space Power Applications
Bulk Supercrystalline Nanocomposites with Enhanced Mechanical Properties for Multifunctional Applications
Cold Spray Deposition of 304L Stainless-steel Powder on Used Fuel Dry Cask Storage Systems to Control Potential Stress Corrosion Cracking
Cubic Sub-micron BiFeO3 Powders for Improved Electrical Properties
Effect of Particle Spreading Dynamics on Powder Bed Quality
Fabrication of Complex Shape Components by Spark-plasma Sintering Utilizing 3D-printed Controllable Interface
Fabrication of Uniform-sized Hemispherical Mesopores on Gold-coated Silver Nanocubes for Enzyme Immobilization
Flash Sintering: From Fundamental Science to Energy-saving Materials Processing
Influence of Powder Microstructure on Cold Spray Deposited Cr Coatings for High Temperature Oxidation Resistance
Investigation of the Powder Processing of Near-final Shape AlNiCo Magnets for Eventual Use in Electric Drive Motors
Is Additive Manufacturing a Competition or Complimentary Technology to Current Processing of Metals?
Materials for Nuclear Applications Produced by Powder-based Techniques
Microstructural Evolution of a Nanostructured Ferritic Alloy Composite during In-situ Ion Irradiation
Microstructural Evolution of NFA and Cr3C2@SiC-NFA Composite during Ion Irradiation
Miscibility Gap Alloy Thermal Storage Materials
Next Stage Development of Iron-based GARS Alloy Powders for Cold Spray Deposition of ODS Structural Materials for Extreme Environments
Novel Additive Manufacturing Process Design for U3Si2 Fuel
Peltier Effect during Spark Plasma Sintering of Boron Carbide
Powder Metal Technology for High-performance Materials with Harmonic-structure
Processing and Characteristics of Nanostructured Ferritic Alloys for Nuclear Reactor Applications
Superelastic Zirconia Powder for Shockwave Dissipation in Energy Infrastructure
Synthesis, Sintering, and Electrochemical Properties of Lithium Conducting Garnets from Molten Salt Fluxes for All-Solid-State Lithium Batteries
Toward New Flash and Energy Efficient Fabrication Processes based on Sintering

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