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Meeting MS&T24: Materials Science & Technology
Symposium Application of ICME Methods to Advance Sustainable Metallurgy and Metals Processing
Presentation Title Scheil-Gulliver Constituent Diagrams for Designing Recycled Al-Alloys
Author(s) Sunyong Kwon, Gerald L Knapp, Ying Yang, Alex J. Plotkowski
On-Site Speaker (Planned) Sunyong Kwon
Abstract Scope Large-scale Fe-containing intermetallic compounds are primarily responsible for the degraded mechanical properties of recycled Al-alloys. These detrimental intermetallic compounds predominantly form as primary phases during solidification. To design Al-alloys with enhanced tolerance of Fe and Si contents, the microstructural information (e.g. primary and eutectic phases) during solidification is essential rather than phase stability information at equilibrium. Here, we introduce Scheil-Gulliver constituent diagrams for designing Al-alloys with improved tolerance in Fe and Si contents. We performed high-throughput Scheil-Gulliver solidification simulations for the Al-Fe-Mg-Si and Al-Fe-Mg-Si-X (X = Co, Cu, Ni, Cr, Mn, and Zn) systems. We present the analyses of microstructural information i.e., Scheil-Gulliver constituents to search for the alloy chemistries with reduced amount of Fe-containing primary intermetallic compounds. Furthermore, the possibility of suppressing detrimental phases by adding an alloying element will be discussed. This work was sponsored by the DOE Vehicle Technology Office’s Lightweight Metal Core Program.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Thermodynamic Analysis of Red Mud Usage for Sustainable Iron and Steel Production
Application of CALPHAD-Based Tools to Develop More Sustainable Alloys and Processing Methods
Application of ICME Methods in Aerospace Applications
CALPHAD Simulations to Assist Sustainable Metal Processing
Green Ironmaking via Ammonia-Based Direct Reduction of Iron Ores
ICME Approaches Towards Sustainable Metal Additive Manufacturing
Pathways for Decarbonizing Steel
Quantifying Pyrometallurgy Process Options with Low-Dimensional Models
Scheil-Gulliver Constituent Diagrams for Designing Recycled Al-Alloys
Screening LCA for Rapid Assessment of Sustainable Production
The Road to Sustainable Steelmaking Technologies: Linking Fundamental and Applied Research Activities
Validation of the Coupled Random Cellular Automata Finite Element Model of Dynamic Recrystallization

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