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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing of Metals: Microstructure, Properties and Alloy Development
Presentation Title Laser Processing of Ce-Based Permanent Magnets to Support the Domestic Magnet Supply Chain
Author(s) Alfred Amon, Eunjeong Kim, Alexander Wilson-Heid, Alexander Baker
On-Site Speaker (Planned) Alfred Amon
Abstract Scope Permanent magnets based on the cheap and abundant rare earth metal cerium are attracting renewed interest, as projections for demand growth exceed the expected supply of neodymium-based magnets. Promising magnetic performance has been demonstrated for Ce containing magnets based on the ThMn12-type intermetallic phase in thin films and powders, but manufacturing of bulk magnets, essential for commercialization, remains a major obstacle. The thermodynamic instability of these materials results in a narrow window of processing conditions and has hitherto prevented the realization of optimum performance. We have investigated the suitability of laser powder bed fusion for the preparation of bulk magnets. Mapping the phase stability vs. composition enabled a better understanding of microstructure control. Special attention was paid to the role of substitutional and interstitial dopants on the phase stability and magnetic properties. Work performed at LLNL under contract DE-AC52-07NA27344.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive manufacturing of Aluminum Metal Matrix Composite by SMART Processed Powder
Additive Manufacturing of Cermets by Laser Modulation
Additive Manufacturing of Inconel 718 and SS316L Preforms for Forging Operations
Alloy Design for Additive Manufacturing of High-Fraction γ′ Ni-Based Superalloys
Anisotropy in Local Microstructure – Does It Affect the Tensile Properties of the SLM Samples?
Challenges in the Heat Treatment of Additively Manufactured Precipitation Hardened Martensitic Stainless Steels
Computational Design of Crack-Free Cu-Inconel Functionally Graded Bimetallic Interfaces for Additive Manufacturing
Computational Studies of Solidification Kinetics in Multicomponent Alloys
Contributing Factors to High-Quality Ni-Mo-Al Single Crystal Repairs by Laser Melting: A Multimodal Approach
Cyclic Deformation Behavior of Wire Arc Additively Manufactured Inconel 625 under Strain-Controlled Low Cycle Fatigue
Development of Fe-Si Steel Powders for Additive Manufacturing
Effect of High Fe Content on the Microstructure and Mechanical Properties of an Additively Manufactured Al-Si-Cu-Mg Alloy
Effects of Forging Parameters on Microstructural and Mechanical Anisotropy in Wire Arc Additively Manufactured (WAAM) AISI 316LSi.
Enhanced Mechanical Properties in TiC/B4C-CoCrFeMnNi High-Entropy Composites Fabricated by Direct Energy Deposition
Exploring the Microstructural Features of Additively Manufactured Graphene-Reinforced Stainless Steel 316L Composites
Formation and Elimination of Micron-Scale Oxide Inclusions in Ni-20Cr + Y2O3 ODS Alloy Fabricated with Laser Powder Bed Fusion
Functionally Graded Lightweight Steel Designed by Additive Manufacturing with High Strength and Corrosion Resistance
Grain Refinement and 3D Printability of High Strength Aluminum Alloys via In Situ Alloying of 2024 for LPBF Applications by Mechanical Mixing of Commercially Available Powders
High Throughput Generation of Alloy Microstructure Selection Maps
High Velocity Microparticle Impacts of Heat-Treated Al 6061
Influence of Annealing on Enhancing Soft Magnetic Properties in Laser Powder Bed Fusion Processed Hiperco (Fe-49Co-2V)
Influence of the Arc Current Type on the Chemical Composition and Dilution of the 5356 Aluminum Alloy Deposited by WAAM Additive Manufacturing
Laser Powder Bed Fusion of Highly Dense Tantalum
Laser Processing of Ce-Based Permanent Magnets to Support the Domestic Magnet Supply Chain
Maximizing High-Temperature Mechanical Property Through Optimization of γ’ Microstructure by Heat Treatment of Crack-Free SLM-Fabricated CM247LC Superalloy
Microstructural and Mechanical Properties of Steel Alloys Produced through the Bound-Metal FFF Additive Manufacturing Process
Microstructure and Mechanical Properties Correlation of Additively Manufactured IN939 Superalloy
Microstructure, Electrical Conductivity, and Mechanical Properties of an Additively Manufactured Al-Zr-Ce-Cu-Sn Alloy
On the Structural Integrity of Fe-36Ni Invar Alloy Processed by Different Additive Manufacturing Techniques
Rapid Data Acquisition and Machine Learning-Assisted Composition Design of Functionally Graded Alloys via Wire-Feed Additive Manufacturing
Rapid Experimental Validation of Printable High-Temperature Al-Alloys Using Laser-Scanning Strategies
Recycling of Toasted 431 Stainless Steel Powders in Extreme High Speed Laser Cladding (EHLA) – Characterization of Heat Affected Powders, Deposition Efficiency, and Coating Microstructures
Refractory Metal Mixing in Directed Energy Deposition - Experiments and Analysis
Role of Manganese Composition on the Strain-Controlled Fatigue Life in Additively Manufactured 316L Austenitic Stainless Steel
Superior Strengthening via Nanoscale Lamellae in Eutectic Multi-Principal Element Alloy Additively Manufactured by Laser Powder Bed Fusion
The Importance of Trace Elements Analysis in 3D Printing Materials Physical and Mechanical Properties
The Response of 3D Printed 17-4 PH to Heat Treatment

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