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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Drying, Roasting, Calcining and Agglomeration of Feedstocks
Presentation Title The effect of alkali metals on ring formation in the pellet rotary kilns
Author(s) Qiuyu Li, Yuanbo Zhang, Zijian Su, Nanyong Wu, Fang Chen, Xiaoguang Bai, Guowei Fu
On-Site Speaker (Planned) Qiuyu Li
Abstract Scope Ring formation in the rotary kiln decreases the performance and productivity of the pellet ore. Inhibiting the formation of the ring contributes to improving pellet quality and stabilizing production. Previous research has been conducted on the rotary kiln's ring formation and the impact of the raw materials. However, the role played by alkali metal impurities in the process of ring formation has not been investigated. In this study, the actual ring was analyzed and thermodynamic calculations were adopted to explore the origins of alkali metals and their effect on ring formation in the rotary kiln. It is concluded that alkali metals entered the liquid phase and achieved enrichment through formatting aluminosilicate. When the temperature exceeded 1200°C, the liquid phase generation of coal ash with high alkali metal content reached 22.78%. Reducing the amount of coal ash in the kiln can effectively suppress ring formation.
Proceedings Inclusion? Planned:
Keywords Iron and Steel, Pyrometallurgy, Process Technology

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Advancing Sustainability in Metallurgical Sectors through Innovative Agglomeration and Biocarbon Utilization
Agglomeration at Swerim – From Residual Materials to Tests at Pilot or Industrial Scale
Agglomeration Processes at RHI Magnesita
Application Technology of High-performance Composite Bentonite in Low Silicon Pellets
CO reactivity and strength of manganese ore pellets with charcoal
Drying Characteristics of Green Pellets under Hydrogen-Rich Fuel Conditions
Effect of MgO on the Metallurgical Properties of Fluxed Pellets
Effect of MgO on the Oxidation Kinetics of Magnetite
Investigating Ferronickel Concentrate Oxidation Behavior during Drying after Wet Physical Upgrading
Investigation of Factors Affecting Iron Oxide Pellet Properties During Production
Lime roasting process for copper production from chalcocite without polluting with SO2
New calcining and roasting applications using oxygen and oxy-fuel combustion
Optimization of process technology for preparing Bayan Obo pellets by grate rotary kiln
Optimizing goethite-rich iron ores for direct reduction: Insights from thermogravimetric and microstructural analysis of Australian and Indian iron ores
Optimizing the Use of Stainless Steel Pickling Sludge in Iron Ore Sintering
Pelletizing Behaviors of Magnetite Concentrate and Hematite Concentrate
Research and Improvement on Quality Deviation of Belt Baking Machine
Selective chlorination as an innovative method for the extraction of valuable from spent refractories
Spinospheres – A novel technology influencing refractory brick’s properties
The effect of alkali metals on ring formation in the pellet rotary kilns

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