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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing of Titanium-based Materials: Processing, Microstructure and Material Properties
Presentation Title Ti-6Al-4V Microstructure Outcomes and Effects in PBF-LB Fatigue Samples Across Varied Laser Power and Velocity
Author(s) Evan B. Adcock, Austin Ngo, Brett Ley, Anthony Rollett
On-Site Speaker (Planned) Evan B. Adcock
Abstract Scope Additive manufacturing can have many advantages for the production of end-use parts such as flexibility of design and consolidation of assemblies, however numerous printing conditions must be controlled to meet part performance requirements. The University Leadership Initiative tested fatigue life performance for Ti-6Al-4V fatigue bar samples produced in powder bed fusion by laser-beam (PBF-LB) with variations to laser velocity and power in the as-built, stress-relieved state. The parameters encompassed the keyhole porosity, lack-of-fusion porosity, and process window regimes. Experimental fatigue life results strongly correlated with porosity development, but some fatigue fractures in the process window showed crack initiation from microstructure. A subsequent investigation of microstructure observations in the fatigue bars was conducted. Primarily martensitic α’ structure was observed for process window and lack-of-fusion samples, however diffusional α/β structure becomes more prevalent for slower velocity, higher power parameters. Further analysis is underway to illustrate microstructure impact on fatigue life.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Direct Reduction and Alloying (DRA) Process for Making Titanium and Titanium Alloy Powder
Additive Manufacturing of Titanium Loop Heat Pipe for Thermal Management of Spaceflight
Atomic Layer Deposition (ALD) for Improved Ti64 Feedstocks for Laser Powder Bed Fusion Processes
Effect of Heat Treatment on Laser Powder Bed Fusion Ti-6Al-4V
Effect of Nitrogen Environment In-Situ Laser Remelting Over the Corrosion and Wear Behaviour of Additive Manufactured Ti6Al4V
Effect of Recycled Swarf and Spherical Ti-6Al-4V Feedstocks on Laser Directed Energy Deposition Additive Manufacturing
Effects of Thermal Conditions and Post-Processing Heat Treatments on Microstructure-Property Relationships of Ti-6Al-4V Fabricated via Laser Powder Bed Fusion
Influence of Building Direction on Microstructure Evolution and Mechanical Behaviour of Additive Manufactured Ti-6Al-4V alloy
Machine Learning Enabled Discovery of New L-PBF Processing Domains for Ti-6Al-4V
Nanostructures in the Direct Energy Deposited Ti-5Al-5Mo-5V-3Cr Alloy
Refining the Fatigue-Based Process Window for LPBF Ti64 and Exploring Defect Distributions
Revealing Solidification Conditions during Laser Powder Bed Fusion of Ti-6Al-4V from EBSD
Ti-6Al-4V Microstructure Outcomes and Effects in PBF-LB Fatigue Samples Across Varied Laser Power and Velocity
Variations Across Length Scales in Additively Manufactured Ti-6Al-4V Parts: Challenges to Repeatability and Reproducibility

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