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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing of Titanium-based Materials: Processing, Microstructure and Material Properties
Presentation Title Additive Manufacturing of Titanium Loop Heat Pipe for Thermal Management of Spaceflight
Author(s) Parth Agrawal, Ashley Paz y Puente, Dinc Erdeniz, Ying Sun, Sandeep Hatte, Calin Tarau, Han Hu
On-Site Speaker (Planned) Parth Agrawal
Abstract Scope Using additive manufacturing to develop two-phase heat transfer devices such as loop heat pipes (LHPs) enables the printing of complete systems as single parts, minimizing the number of joints, improving reliability, and reducing complexity and cost. However, at the development stage, printing the necessary porous wick structures in the LHP evaporators remains a challenge as feature sizes are limited by laser spot size. By modifying print parameters including laser power, scan speed, hatch spacing, and scan strategy, we introduce lack-of-fusion porosity in the printed geometry to create pores smaller than what laser dimensions allow. Here we discuss a systematic parametric study to generate Ti-6Al-4V and pure Ti wick structures and compare their pore radii, permeabilities, porosities, and wicking behavior to obtain the optimum print parameters for ideal wick performance. Knowing these values will allow us to design LHPs that will deliver effective and reliable heat dissipation for space applications.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Direct Reduction and Alloying (DRA) Process for Making Titanium and Titanium Alloy Powder
Additive Manufacturing of Titanium Loop Heat Pipe for Thermal Management of Spaceflight
Atomic Layer Deposition (ALD) for Improved Ti64 Feedstocks for Laser Powder Bed Fusion Processes
Effect of Nitrogen Environment In-Situ Laser Remelting Over the Corrosion and Wear Behaviour of Additive Manufactured Ti6Al4V
Effect of Recycled Swarf and Spherical Ti-6Al-4V Feedstocks on Laser Directed Energy Deposition Additive Manufacturing
Effects of Thermal Conditions and Post-Processing Heat Treatments on Microstructure-Property Relationships of Ti-6Al-4V Fabricated via Laser Powder Bed Fusion
Influence of Building Direction on Microstructure Evolution and Mechanical Behaviour of Additive Manufactured Ti-6Al-4V alloy
Nanostructures in the Direct Energy Deposited Ti-5Al-5Mo-5V-3Cr Alloy
Refining the Fatigue-Based Process Window for LPBF Ti64 and Exploring Defect Distributions
Ti-6Al-4V Microstructure Outcomes and Effects in PBF-LB Fatigue Samples Across Varied Laser Power and Velocity
Variations Across Length Scales in Additively Manufactured Ti-6Al-4V Parts: Challenges to Repeatability and Reproducibility

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