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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Materials Processing Fundamentals
Presentation Title Automatic Process Mapping for Ti64 Single Tracks in Laser Powder Bed Fusion
Author(s) Toby Wilkinson, Massimiliano Casata, Daniel Barba
On-Site Speaker (Planned) Toby Wilkinson
Abstract Scope Traditional process optimisation for metal laser powder bed fusion (LPBF) often involves significant labour time including machine set up, cleaning or microstructural quantification. This problem is even more acute in the development of new alloys, when the material wastage during process optimisation presents a serious barrier for new AM-orientated designed alloys. All these barriers are limiting the progress of LPBF, preventing the full exploitation of this technology. This work tackles this problem and investigates the feasibility of using machine learning and surrogate modelling methods combined with powder-free methodologies to significantly reduce the time and material required to discover the optimal processing window for new alloys. As well as optimising for the final density and microstructure of the 3D material, this method also quantifies the stability of the single tracks and its effect on the final part quality. The developed framework is validated using Ti6Al4V and a novel beta-titanium alloy.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Machine Learning, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A High-fidelity Numerical Model Informed Machine Learning Framework for Melt Pool Prediction in Laser Additive Manufacturing
A Mesoscale Thermo-mechanical Numerical Model for Residual Stress Prediction in Laser Powder Bed Fusion Process
A Study on Behavior of Post Combustion in 2-Ton Converter Simulator
Activation Energy of Simulated Surface Diffusion in Nanoporous Gold.
Automatic Process Mapping for Ti64 Single Tracks in Laser Powder Bed Fusion
Carbon Diffusion in Bcc Fe Under Magnetic Fields From First Principles
Comparative Statistical Analysis of Gold Processing Plant Recovery Data
Comprehensive Recovery of Elemental Sulfur and Sulfide Minerals from Pressure Acid Leaching Residue of Zinc Sulfide Concentrate with an Integrated Flocculation Flotation-hot Filtration Process
Heat Transfer Characteristic between Ingot and Mold during an Ingot Casting Process
How to Prevent Porosity Defects in Steel Casting Component
Investigation of the Keyhole and Molten Pool Stability in Laser Welding Process Depending on Intensity Distribution of Dual Beam
Machine Learning and Monte Carlo Simulations of the Gibbs Free Energy of the Fe-C System in a Magnetic Field
Machining Fluid Filtration and Particle Count Measurement
Mathematical Simulation Study on the Effect of Nozzle Side Hole Structure Parameters on the Behavior of Molten Steel in Stainless Steel Mold
Measuring and Processing of Electrical Parameters in a Submerged Arc Furnace
Modeling of Macro-scale Reaction Effects in a Secondary Lead Reverberatory Furnace
N-17: Analysis of the Thermal Distribution in a Conventional Slab Reheating Furnace Through Mathematical Simulation
N-18: Numerical Simulation of Thermal Stratification and Fluid Dynamic Behavior of Liquid Steel in an Electric Arc Furnace
N-35: Agglomeration Behavior of Fine Particles Using the Acoustic Wave
Post Processing Approach to Model Microsilica Formation
Reductant Formation Enthalpy in DC Ferrochrome Smelting: Merely Academic or Fundamental to Operation
Scaling Up of Contactless Ultrasonic Cavitation
Simulation of Fe Diffusion in Thermal Decomposition of γ’-Fe4N using Molecular Dynamics
Toward Meso-scale Modelling of Slag Foaming Phenomena in Pyrometallurgy
Virtual Reality for Die Casting Industry Workforce Preparation

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