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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Energy Technologies and CO2 Management
Presentation Title An App to Set the Path to Net Zero in Foundries
Author(s) Emanuele Pagone, Rylan Cox, Tim Birch
On-Site Speaker (Planned) Emanuele Pagone
Abstract Scope Metal casting is a foundation industry characterised by a significant amount of energy required per unit of product and, therefore, it is a remarkable contributor to greenhouse gas (GHG) emissions. Furthermore, as the global demand for metal products continues to rise, foundries are struggling to meet more and more ambitious aims to reduce their environmental impact. This work shows the ongoing development of a computer program aimed at reducing energy and embodied carbon dioxide equivalent emissions in metal casting production plants, identifying relevant "hotspots" and supporting decision-making with customised analyses that require minimal input data. The proposed tool models material, energy and carbon dioxide flows during production and through the supply chain in a simplified, yet sufficiently accurate way. Validation and development have been carried out in collaboration with industrial experts and real foundries. Results demonstrate potential for significant energy savings, reduced GHG emissions and improved overall sustainability performance.
Proceedings Inclusion? Planned:
Keywords Modeling and Simulation, Environmental Effects, Shaping and Forming

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Clean Production Metallurgy - Chlorine Metallurgy: A Review
A Review of the Extraction of Gallium From Bauxite Ores
A Strategy for Reaching Net Zero
An App to Set the Path to Net Zero in Foundries
Analysis of a Chemical Looping Combustion Sistem Through Computational Fluid Dynamics
Analysis of Factors Influencing Energy Consumption in Long Processes and Energy Reduction Techniques
Application of Fiber Optics in Metallurgical Processes, Temperature Monitoring of Metallurgical Furnace with Distributed Temperature Sensing (DTS)
Benchmarking of Energy Consumption and CO2 Emissions in Cement Production – A Case Study
Design and Research of Three Stage Reactor of Carbonation Process of Calcified Residue
Effect of Fe2O3 on Blast Furnace Coal Combustion Under Local Oxygen-enrichment
Fused Alumina Production From Non-metallic Residue of Aluminum White Dross
Innovation and Application on Low-carbon Ironmaking Technologies at Shougang
Life Cycle Assessment for the Mining and Metallurgical Industries: Issues and Challenges
Lifecycle Environmental Impact Assessment of Swarf Recycling Routes for Additive Manufacturing Applications
Low-energy Processing of a Local Boltwoodite Ore as Intermediate in Nuclear Fuel Cell
Low Energy Process Development for Chibuluma Copper Tailings
Modeling Carbon Composite Briquette Reaction Under H2-H2O-CO-CO2-N2 Atmosphere
Numerical Investigation on H2 Reduction Characteristics of Fe3O4 in Drop Tube Furnace
Pathways to Reduce Operational Carbon Footprint in Secondary Aluminum Melting
Phase Equilibria and Thermodynamic Properties of Selected Compounds in the Ag–Ga–S–AgBr System for Modern Application in Energy Conversion Devices
Pore Engineering and Surface Functionalization of Biochars From Sugar Beet Pulp for CO2 Capture
Preparation of a Low-cost Tremella-like 3D Carbon Nanosheet With Superior Adsorption Properties for Gallium(III)
Production of FeCr and FeCrNi Alloys With an Energy Saving Route
Reaction Behavior of High Rank Coal With Different Particle Sizes in Coal Gasification and Ironmaking Poly-generation Process
Research and Development on Low Carbon Technologies of Modern Blast Furnace Ironmaking
Research on Using Carbide Slag to Mineralize the Carbon Dioxide in Electrolytic Aluminum Waste Gas
Seawater Electrolysis Enables High-quality Carbon Removal
Should We Lightweight Electric Vehicles? A Life Cycle Perspective With an Outlook to 2050
SmartMelt Reduce Energy Consumption and Process Efficiency of Melting Process by Intelligent Deep Learning and Digital Twins
Technoeconomic Analysis of Supercritical Fluid Extraction Process for Recycling Rare Earth Elements From Neodymium Iron Boron Magnet
The Synergistic Extraction Kinetics of Aluminum and Silicon From High-alumina Fly by Carbochlorination
Use of Over Stoichiometric Flame for Post-combustion, Burning VOC and Solid Fuel, Improving its Efficiency and Reducing the Carbon Footprint in Regular Lead Recovery Rotary Furnace Process

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