About this Abstract | 
  
   
    | Meeting | 
    2025 TMS Annual Meeting & Exhibition
       | 
  
   
    | Symposium 
       | 
    Additive Manufacturing and Innovative Powder/Wire Processing of Multifunctional Materials
       | 
  
   
    | Presentation Title | 
    Tailoring Microstructure for 2 GPa Class AISI D2 Tool Steel by Material Extrusion Additive Manufacturing (MEX) | 
  
   
    | Author(s) | 
    Min Su   Jeon, So-Yeon  Park, Yong-Hoon  Cho, Michelle  Baek, Hyoung-Seop  Kim, Kee-Ahn  Lee | 
  
   
    | On-Site Speaker (Planned) | 
    Min Su   Jeon | 
  
   
    | Abstract Scope | 
    
AISI D2, a high-carbon and chromium cold work tool steel, serves to illustrate the constraints of employing laser-based additive manufacturing (AM) technologies. In this study, AISI D2 was fabricated using a sintering-based material extrusion additive manufacturing (MEX) process, with the objective of improving its mechanical properties and microstructure through post-processing. Interestingly, carbides with a long length in Wrought D2 do not exist in MEX D2, and it show a nearly spherical shape at < 5 μm. The even dispersion of these micro-precipitates is a great advantage of the powder sintering process. Heat treatment enabled control nano-carbides and lath martensite structures. Tensile testing of the heat-treated sample revealed a high tensile strength of 2.09 GPa and an elongation of 1.27%, which outperformed the comparative materials, Wrought D2 (1.95 GPa/0.47%) and DED-built D2 (1.79 GPa/0.8%). The deformation mechanism was also identified in relation to the microstructural characteristics induced by the MEX process. | 
  
   
    | Proceedings Inclusion? | 
    Planned:  | 
  
 
    | Keywords | 
    Additive Manufacturing, Iron and Steel, Mechanical Properties |