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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Electrode Technology for Aluminum Production
Presentation Title A Review of Coke Bulk Density Testing
Author(s) Maia Hunt, Heather Riche, Trey Neal, Les Edwards
On-Site Speaker (Planned) Maia Hunt
Abstract Scope There are multiple ways to measure the bulk density of calcined petroleum coke (CPC), but the aluminum industry has been unable to agree on a common test/standard. The tests are used to monitor the consistency of CPC quality and as a predictor of pitch demand and anode density in anode plants. Most methods suffer with poor reproducibility when results are compared between different laboratories. This paper will review some of the previous publications subject and present data from a recent detailed comparison of the different test methods across a wide range of samples over a long time period. General correlations exist between the different test methods, however some samples show very poor correlation which highlights the challenge in using these tests for anything other than a high-level indicator of coke porosity.
Proceedings Inclusion? Planned: Light Metals
Keywords Other, Other, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Review of Coke Bulk Density Testing
A Review of Technical Responses to Anode Production Challenges Encountered Since 2000 – With a Look Forward for the Next 10 Years
Achieving an insulating wall repair with a new ABF Refractory Team at Alcoa Deschambault
DENSICROSS - Intelligent Process Control
DENSICROSS - Intelligent Process Control
Determining the Characteristics of a Highly Complex Gas Flow in the Flue of an Anode Baking Furnace Using Various Tools
Determining the optimal anode baking level amidst coke quality variation and productivity constraints
Development of a Traceable Marker for Pitch Distribution Analysis in Baked Carbon Anodes
EGA addresses the challenges of raw material variability
Electrochemical Characterization of Bubble Behaviour on Pilot Anodes with Varying Porosity and Coke Quality
End-of-Life Treatment of Spent Potlining by Low Pressure and Heat
Experimental study of the green anode cooling
Experimental Study on Sodium in Carbon Anodes
Impact of increasing the height of carbon anodes for aluminum production
IMPACTS OF IMPROVING ANODE CAST IRON PERFORMANCE IN THE ALUMINUM MANUFACTURING PROCESS
Managing Bake Furnace Relines to Optimize Fire Startup
Mitigating fire Risk at EGA Paste Plants by Improving the Performance and Reliability of Regenerative thermal Oxidizer (RTO) and Heat transfer medium (HTM) systems.
Novel 3D X-ray microscopy technique to unlock the detail of internal coke structures
Opportunities to Reduce Calciner CO2 Emissions
Optimizing Anode Design in Aluminum Smelters: The Impact of Chamfered Sides on Cost and Carbon Consumption
Research Progress on Inert Anode Materials for Aluminum Electrolysis
Screening pyrolysis bio-oils as binder for carbon anode in aluminum production
Simulation Energy-Saving Analysis and Application of New Anode Baking Furnace
TeqMapping: A Test Developed to Map the Impact of Baking Temperatures on Calcined Petroleum Cokes (CPC)
The Anode Baking Level Measurement Scale - Ensuring Harmonization when Using the ISO 17499 Method with Different Green Cokes
The intelligent measuring ramp - a new approach to anode firing in demanding process conditions

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