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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Electrode Technology for Aluminum Production
Presentation Title Novel 3D X-ray microscopy technique to unlock the detail of internal coke structures
Author(s) Howard Childs, Sara Enstrom, Barbara Cramer, Barry Sadler
On-Site Speaker (Planned) Howard Childs
Abstract Scope An ongoing objective of BP Coke’s technical support is to better understand fundamental coke properties and links to anode performance. This knowledge is then applied to improve coke value for Customers. Calcined coke microstructure and porosity are properties known to influence key anode properties such as Baked Apparent Density. Assessing coke microstructure and porosity using conventional tests such as optical microscopy and mercury porosimetry is time consuming, complex, and does not provide well quantified structural detail. 3D X-ray techniques are now capable of quantifying internal coke and anode physical structures. For example, micro X-Ray Computed Tomography has been used by others to assess anode core anisotropy and cracking. This paper outlines 3D X-ray microscopy undertaken to study inconsistencies between expected coke particle internal structures based on external appearance, and the actual internal structures. This is important when visually categorizing coke types. Other potential applications of the microscopy technique are outlined.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Other, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Review of Coke Bulk Density Testing
A Review of Technical Responses to Anode Production Challenges Encountered Since 2000 – With a Look Forward for the Next 10 Years
Achieving an insulating wall repair with a new ABF Refractory Team at Alcoa Deschambault
DENSICROSS - Intelligent Process Control
DENSICROSS - Intelligent Process Control
Determining the Characteristics of a Highly Complex Gas Flow in the Flue of an Anode Baking Furnace Using Various Tools
Determining the optimal anode baking level amidst coke quality variation and productivity constraints
Development of a Traceable Marker for Pitch Distribution Analysis in Baked Carbon Anodes
EGA addresses the challenges of raw material variability
Electrochemical Characterization of Bubble Behaviour on Pilot Anodes with Varying Porosity and Coke Quality
End-of-Life Treatment of Spent Potlining by Low Pressure and Heat
Experimental study of the green anode cooling
Experimental Study on Sodium in Carbon Anodes
Impact of increasing the height of carbon anodes for aluminum production
IMPACTS OF IMPROVING ANODE CAST IRON PERFORMANCE IN THE ALUMINUM MANUFACTURING PROCESS
Managing Bake Furnace Relines to Optimize Fire Startup
Mitigating fire Risk at EGA Paste Plants by Improving the Performance and Reliability of Regenerative thermal Oxidizer (RTO) and Heat transfer medium (HTM) systems.
Novel 3D X-ray microscopy technique to unlock the detail of internal coke structures
Opportunities to Reduce Calciner CO2 Emissions
Optimizing Anode Design in Aluminum Smelters: The Impact of Chamfered Sides on Cost and Carbon Consumption
Research Progress on Inert Anode Materials for Aluminum Electrolysis
Screening pyrolysis bio-oils as binder for carbon anode in aluminum production
Simulation Energy-Saving Analysis and Application of New Anode Baking Furnace
TeqMapping: A Test Developed to Map the Impact of Baking Temperatures on Calcined Petroleum Cokes (CPC)
The Anode Baking Level Measurement Scale - Ensuring Harmonization when Using the ISO 17499 Method with Different Green Cokes
The intelligent measuring ramp - a new approach to anode firing in demanding process conditions

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