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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Fatigue in Materials: Fundamentals, Multiscale Characterizations and Computational Modeling
Presentation Title Effect of Residual Stress in Powder Metallurgy Hot Isostatic Pressing Process
Author(s) Sam Sobhani, Andy Fan
On-Site Speaker (Planned) Sam Sobhani
Abstract Scope Powder Metallurgy Hot Isostatic Pressing (PM-HIP) is a critical manufacturing process that enhances the mechanical properties and dimensional stability of metal components by consolidating and eliminating internal defects. However, residual stresses induced during PM-HIP can significantly impact the final part's functionality and performance. This study investigates residual stress effects on PM-HIP-treated parts and proposes a method to optimize PM-HIP parameters to minimize these stresses. The research simulates the geometry of PM-HIP components and analyzes residual stress distributions. By adjusting thermal and pressure profiles during the PM-HIP process, the study aims to identify optimal conditions that reduce residual stresses while maintaining mechanical integrity. Using a specialized Fortran simulation code, key findings reveal that the temperature profile during PM-HIP is crucial in determining residual stress levels. The study identifies an optimal temperature range where residual stresses are minimized, enhancing part functionality and improving manufacturing efficiency and reliability.
Proceedings Inclusion? Planned:
Keywords Mechanical Properties, Powder Materials, Modeling and Simulation

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Direct Physical Approach to Characterize Fatigue Crack Growth Under Large Scale Plasticity in Stress- and Strain-Controlled Fatigue
A Fatigue Calculation Workflow Considering Effects of Microstructure and Defects
A Study on the Effect of Microstructure on pre- and Post-Punching Fatigue Properties of Hot-Rolled Thick-Plate Advanced High-Strength Steel
Assessment Techniques for Fatigue Damage Evolution in Composite Structures
Beyond Crack Detection: Non-Destructive Methods for Early-Stage Fatigue Damage Detection
Characterization of Fatigue Crack Propagation and Residual Stresses in Additive Friction Stir-Deposited AA6061
Crack Behaviour of Hydrogen Embrittled Stainless Steel Analysed Through Thermoelasticity
Crystal Plasticity Modeling of In-Phase/Out-of-Phase Thermo-Mechanical Loading in a High Temperature Shape Memory Alloy
Cyclic deformation behavior of CoCrFeMnNi multi-principal element alloys with different Cr/Ni
Cyclic Deformation Behavior of Laser Powder Bed Fused Stainless Steel 316L
Cyclic Plastic Deformation and Hardening in Additively Manufactured Ti6Al4V Materials
Deformation Mechanisms and Crack Initiation Sites in Haynes 244® Under Low-Cycle Fatigue
Discrepancy in Low Cycle Fatigue and Creep-Fatigue Life of 720Li Alloy Tested at 720◦C : Role of Crystallographic Texture Evolution
Effect of Carbon Concentration on LCF Properties of N105 Alloy
Effect of Residual Stress in Powder Metallurgy Hot Isostatic Pressing Process
Effect of Sensitization on Corrosion and Fatigue Response of AA5086 Weld Joints
Effect of the Tilting Welding Electrode on the Tensile-Shear Fatigue Property for the Resistance Spot Welding Galvanized Advanced High Strength Steel
Fatigue Assessment of Metals – Bridging Production and Performance to Ensure Component Longevity
Fatigue Crack Growth of Welded Steel Gusset Plate Joints by X-Ray Microtomography
Fatigue of Solid State Electrolytes for Lithium Ion Batteries
Fatigue Properties Versus Tunable Partially Recrystallized Heterostructures – The Case of Ultra-High Strength and Exceptional Fracture Toughness CrCoNi MPEA
Finding a Fatigue Crack in a Swiss Watch: Fatigue Cracking Kinetics, Detectability, and Defect Criticality in Miniaturized PH13-8Mo Shafts
High-Throughput Characterization of Small Crack Growth Behavior in Ti-6-4
High and Very High Cycle Fatigue Characteristics of Wire Arc Additive Manufactured and Cast Nickel Aluminum Bronze
High Cycle Fatigue Behavior of Haynes 282 Subjected to Accelerated Ageing
How Can the Non-Metallic Inclusions Distribution Lead to an Anisotropy in the Fatigue Life Durability of Forged γ/γ′ Ni-Based Disks Alloys?
Hydrogen and Metallurgical State Impact on Cyclic Creep of an Austenitic Stainless Steel
Hydrogen Impact on Cyclic Behaviour of Pure Alpha Titanium Alloy
Improved Properties of Additively Prepared Inconel 718 Alloy Post-Processed With a New Heat Treatment
In-Situ Fatigue Cracking at Room and Elevated Temperatures of a Dual-Phase High Entropy Alloy
In Situ SEM Micromechanical Testing to Assess Local Fatigue Properties in Nanostructured Metals
Insights on Dwell Debit in a Ti6Al4V Alloy: A Mesoscale Correlational Study
Investigating Fatigue Crack Nucleation in Ti Alloys Containing Micro-Texture Regions (MTR) Using Parametrically Upscaled Constitutive and Crack Nucleation Models
Investigating the Effect of Deformation Twins on Fatigue Crack Growth Rate
Isothermal and Thermomechanical Fatigue of Additively Manufactured Nickel-Based Superalloy IN939
Large-Scale Molecular Dynamics Simulations of Cyclic Crack Propagation
Mechanical Performance Evaluation of Fibre-Reinforced Polymer (FRP) Composites at Elevated Temperature With Dynamic Mechanical Analysis, Monotonic, And Fatigue Characterization
Mechanistic Crack Growth in Ni-Based Superalloy Single Crystal γ-γ' Microstructure: the Role of Stress, Temperature and Cubic Slip
Mesoscale Cantilever Testing of High Cycle Fatigue Crack Initiation and Short Crack Growth in Ti-6Al-4V
Microstructure-Sensitive Fatigue Modeling for Additively Manufactured Ti, Al, and Ni Alloys
Phase-Field Modeling of Fatigue Microstructures in Ni-Based Single Crystal Superalloys
Predicting Crack Nucleation From Macroscopic Defects in Steels With Martensitic Microstructure
Predicting TMF Life of Single-Crystal Ni-Base Superalloys Using a Probabilistic Physics-Guided Neural Network
Probing Fatigue Crack Growth and Initiation Using Microscale Specimens
Rejuvenating the Fatigue Microstructure to Increase Service Life of 316L Stainless Steel Using Electro-Pulsing Treatment
Short-Time Fatigue Damage Evaluation in Thermoplastic-Based Fiber Metal Laminates
Strain Localization Near Grain and Twin Boundaries During Fatigue Studied Using In-Situ ECCI and HR-EBSD in Stainless Steel 316L
Study of Grain-Scale Plastic Events Mechanisms in Ti-7Al Alloys With Far-Field High-Energy Diffraction Microscopy and Graph Theory
Studying Dislocation - Prior Particle Boundary Interactions in Ni-Based Superalloy From Polycrystalline Discrete Dislocation Dynamics
Synchrotron In Situ Characterization of Fatigue Crack Initiation Influenced by Intentionally Seeded Porosity in an Additively Manufactured Superalloy
Synergistic Effects of Volumetric Defect and Microstructure on Fatigue Crack Initiation in Additively Manufactured Inconel 718: Insights From Crystal Plasticity Simulations
The Impact of Microstructure on Slip Band Intensification
The Temperature Sensitivity of Titanium Dwell Fatigue: In-Situ Characterisation, Crystal Plasticity Modelling and Mechanistic Analysis
Transformation Induced Fatigue in Shape Memory Alloys
Unsupervised Learning to Cluster Fatigue Life Based on Fatigue Fracture Surfaces
Very High Cycle Fatigue Behavior of BCC Refractory Alloy C103

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