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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Materials Aging and Compatibility: Experimental and Computational Approaches to Enable Lifetime Predictions
Presentation Title Accelerated aging of aluminum alloys for long-term predictions of corrosion under atmospheric conditions of temperature and relative humidity
Author(s) David Zuyu Chen, Steven Field Buchsbaum, Warren Lee York, Tian Li, Sarah Matt, Savanna Richardson, Benjamin Thanh Pham, Susan Carroll, Siping Qiu
On-Site Speaker (Planned) David Zuyu Chen
Abstract Scope The 7xxx-series aluminum (Al) alloys are a material of choice because of their high strength, low density, and resistance to corrosion, but prolonged exposure to atmospheric corrosion conditions leads to shortened lifetimes and degraded performance. We conducted accelerated aging studies on roughly polished coupons of Al 7050-T7451 alloy and characterized their evolution for up to 6 months to elucidate the fundamental mechanisms behind atmospheric corrosion. Results show mass gain over time at higher relative humidities is likely diffusion-controlled. At the most extreme condition of 70 °C 90% RH, an ~1 μm-thick oxide layer forms, while at conditions of lower temperature and humidity, pit-like features containing oxide appear. The growth of these features appear to self-terminate over time, indicative of a protective nature. These results offer valuable insights into the long-term performance of Al alloys and provide inputs for development of lifetime prediction models. Prepared by LLNL under Contract DE-AC52-07NA27344.
Proceedings Inclusion? Planned:
Keywords Aluminum, Thin Films and Interfaces, Environmental Effects

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Mean-field Approach for High-temperature Shape Memory Alloys
Accelerated Aging and Lifetime Performance Predictions of Silicone Cushions Under Compression
Accelerated aging of aluminum alloys for long-term predictions of corrosion under atmospheric conditions of temperature and relative humidity
Accelerated oxidation of epoxy thermosets with increased O2 pressure
Accelerating Compatibility Assessments through Adoption of Selected-Ion Flow-Tube Mass Spectrometry (SIFT-MS)
Accelerating Computational Calculations of Galvanic Corrosion using Machine Learning
Bimodal Microstructure Modeling due to Non-Isothermal Loading in Ni-based Single-crystal Superalloys via Phase-field Method
Characterization of localized oxidation in tantalum and cracking susceptibility at high temperatures using Auger Electron Spectroscopy
Characterization of Long Term Service Effect on Turbine Blade Alloy
Environmentally assisted corrosion testing of 7xxx series aluminum to create an SCC susceptibility profile for temperature, humidity, and stress through accelerated testing.
High-throughput Creep Characterization for Use in Accelerated Aging Prediction
Impacts of aging additively manufactured silicone polymers in the presence of organic solvents
Kinetic assessments of TATB formulations after mild thermal aging
Materials Compatibility Testing and Assessment for Materials Reliability
Mechanical Performance, Aging, and Compatibility of Additive Manufactured Silicone Elastomers
Modeling Corrosion: Efficient Models and Validation for Long Term Degradation
Predicting compatibility and aging at the system-level with a Reaction, Sorption, Transport, and chemo-mechanics (ReSorT-M) model
Predicting Electrochemical Responses Using Machine Learning
Predicting Photo-Oxidative Embrittlement of a Semicrystalline Thermoplastic from Micromechanical Damage
Probing Bulk Mechanical Properties of Silicones Over the Course of Long-term Compressive Strain
Research on Shape Optimization of Work Roll in Hot Rolling
Strain-Controlled High-Cycle Fatigue of Aged Solder Joints for High-Reliability Environments
Towards High Throughput Materials Advancement: Thinking About Database Management in Our Studying-Polymers-on-a-Chip (SPOC) Platform

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