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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title Electron Optical Imaging: A Versatile Process Monitoring Tool in Electron Beam Powder Bed Fusion
Author(s) Jakob Renner, Matthias Markl, Carolin Körner
On-Site Speaker (Planned) Jakob Renner
Abstract Scope Electron Optical (ELO) imaging is the process monitoring method of choice in Electron Beam Powder Bed Fusion. The build surface is imaged with a focused, low-power electron beam by scanning the build surface line-by-line. Suitable detector systems collect back scattered electrons and allow to map the recorded voltage signals to 2D images. Single-detector systems are used to resolve local surface porosity, for process parameter and scan strategy development, dimensional accuracy measurements and enable the creation of accurate digital twins. In-situ determination of the build surface topography is demonstrated using multi-detector ELO systems. Quantities like the local powder height can be computed by combining the topography of a freshly applied powder layer with the melt surface topography of the previous layer. This talk gives a detailed overview over the principles of ELO imaging and emphasizes the practical applications in all process phases with an active electron gun.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-9: Investigation of Gradient Alloy Composition Measurement with LIBS: Towards In Situ Composition Monitoring in Additive Manufacturing
A Low-Cost Laser Beam Profile Measurement Technique for High-Power Lasers Used in Metal Manufacturing Processes
Advancements in Microstructure Control in Additive Manufacturing through Operando X-Ray Studies
Analysis of Thermal Profile in Continuous Casting Guide Rolls during Laser Cladding under Different Operating Conditions
E-beam Spot Melt Process Mapping via High-Speed Two-Color Thermal Imaging
Effect of In-Situ Heating and Post-Processing on the Microstructure and Mechanical Properties of IN718 Produced by LPBF
Electron Optical Imaging: A Versatile Process Monitoring Tool in Electron Beam Powder Bed Fusion
Fringe Projection In Situ Monitoring of L-PBF Process for Evaluating Part Health
High-Speed Spectral Sensing for Real-Time AM Process Monitoring and Control
Leveraging High-Throughput X-Ray Imaging for a Deeper Understanding of Powder Bed Fusion and in a Adaptive Laser Power Control Methodology
Mechanistic Investigation of Powder Catchment Efficiency Through In-situ Monitoring in Laser Directed Energy Deposition
Melt Pool Thermal Imaging on Wire-Arc Additive Manufacturing Using the Two-Color Method with a Commercial Color Camera
Phase and Stress Manipulation via Operando Multispectral Infrared, Digital Image Correlation, and Neutron Diffraction
Process Informed Surface Topography Measurements for Thermal-Based Over Melting Prediction
Semantic Segmentation and Spreading Anomaly Identification of Binder Jet In-Situ Images
Using Photothermal Radiometry and Lock-In Thermography to Rapidly Screening Thermal Property and Characterizing Microstructure of Advanced and Additive Manufacturing Components

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