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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Advances in Materials Deposition by Cold Spray and Related Technologies
Presentation Title Shot Peening Assisted Cold Spray - Enabling 'Helium Performance' with Nitrogen
Author(s) Nick Sotiropoulos
On-Site Speaker (Planned) Nick Sotiropoulos
Abstract Scope ARL has been researching how shot peening can be used during the Cold Spraying process to increase the hardness and density of deposits where nitrogen is used as the carrier gas. During Cold Spray operations, using helium as the carrier gas allows for better consolidation of material, resulting in more favorable mechanical properties. Though the properties obtained with helium are better than those obtained using nitrogen, the high cost of helium makes the process less economically available. Shot peening is a widely used method for improving surface hardness through increasing dislocation density and grain refinement. This presentation will cover the methods used for shot peening assisted cold spray and show how these methods can be used to increase the hardness and density of niobium deposits sprayed using nitrogen carrier gas to the levels obtained when using helium.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Mechanical Properties, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances in Toolpath Planning for Cold Spray Additive
Bonding and Microstructure of Single Particle Impacts: a 3D Investigation
Breaking Through Traditional Boundaries: Cold Spray Deposition of ‘Brittle’ Ceramics
Cold-spray welding and direction for future optimization
Cold Spray Bonding Improvements of SS316 using Copper Additions
Cold Spray Materials Deposition Technology for Nuclear Energy Systems
Cold spray, HVOF, and plasma spray of eutectic high entropy alloys
Comparison of Recycled Battlefield Titanium Scrap vs. Virgin Titanium Feedstock Powder for Cold Spray Consolidation
Correlative microstructure and mechanical property investigation of aluminum cold sprayed coating on magnesium substrate
Developing Hydrophilic Teflon via Cold Spray
Effect of Turbulence on Particle Dynamics of Cold Spray Systems
Enhancement of properties in nitrogen-based cold-sprayed Niobium deposits
Evaluation of Additively Manufactured Nd-Fe-B and Bi-Te via Tailored-Feedstock Low Pressure Cold Spray
Fatigue Resistance of Aluminum Alloy Components Repaired Using Cold Spray
Functionally Graded Al/SiC Composite Prepared by Cold Spray Deposition for Energy Absorption Applications
Impact-Bonding of Dissimilar Materials Studied Using Laser-Induced Particle Impact Testing
In-situ Heat Treatment with Laser Assisted Cold Spray: Modeling and Experiments
Investigation of dynamic contact and adhesion mechanism between zinc cold spray particles and AZ91 substrate using SPH method
Microstructure and Multi-scale Mechanical Properties of As-deposited and Heat-treated Cold-Sprayed Scalmalloy-Al7075 Deposits
Novel Processing of High Temperature Materials with Multi-phase Cold Spray
Oil and Gas Pipelines Repair by High Pressure Cold Spray Technology
Overcoming Qualification Challenges with Cold Spray Repairs for Aerospace Applications
Powder Surface Conditions in Cold Spray: What Single Particle Impact Studies Teach Us
Properties of As-Sprayed and Thermally Processed Cold Spray Deposited Materials Using Multiple Gas Compositions
Shot Peening Assisted Cold Spray - Enabling 'Helium Performance' with Nitrogen
The accumulation of single-particle impacts: statistical connections between impact parameters, coating flaws and microstructure evolution in cold spray
Understanding Cr Cold Spray Coating Deposition on Zr-alloy Substrate
Understanding the Effect of Feedstock Microstructure on Mechanical Performance of AA7075 Cold Spray Material

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