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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title Analysis of Thermal Profile in Continuous Casting Guide Rolls during Laser Cladding under Different Operating Conditions
Author(s) Dae-Geun Hong, Gibeom Kim, Chang-Hee Yim, Nam-Kyu Park, Deok-Su Yun, Tae-Gyu Lee, Rae-Hyung Chung, Changwoo Park
On-Site Speaker (Planned) Dae-Geun Hong
Abstract Scope During the laser cladding process, the melting and solidification of the melt pool results in rapid temperature change in the heat-affected zone (HAZ); as a result, pores cracks, and thermal deformation can occur. So, the accumulated heat in the HAZ must be properly controlled during the laser cladding process for rolls. So, in this study, thermal profile behavior on laser-cladding were analyzed under different process conditions based on a deep learning. The changing thermal profile during the process was photographed using a thermal imaging camera to quantify the temperature distribution around the laser, melt pool behavior over time, and overlap of successive layers. WC-Ni based powder was used for the cladding, and SCM 440 Steel was used as the substrate material. Five process conditions were considered: laser power, cladding speed, powder feeding rate, optic and offset. The results showed that the proposed model accurately quantified and predicted the thermal profile.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Low-Cost Laser Beam Profile Measurement Technique for High-Power Lasers Used in Metal Manufacturing Processes
Advancements in Microstructure Control in Additive Manufacturing through Operando X-ray Studies
Analysis of Thermal Profile in Continuous Casting Guide Rolls during Laser Cladding under Different Operating Conditions
E-beam Spot Melt Process Mapping via High-Speed Two-Color Thermal Imaging
Effect of In-Situ Heating and Post-Processing on the Microstructure and Mechanical Properties of IN718 Produced by LPBF
Electron Optical Imaging: A Versatile Process Monitoring Tool in Electron Beam Powder Bed Fusion
Fringe Projection In Situ Monitoring of L-PBF Process for Evaluating Part Health
High-Speed Spectral Sensing for Real-Time AM Process Monitoring and Control
Investigation of Gradient Alloy Composition Measurement with LIBS: Towards In Situ Composition Monitoring in Additive Manufacturing
Leveraging high-throughput X-ray imaging for a deeper understanding of Powder Bed Fusion and in a Adaptive Laser Power Control Methodology
Mechanistic Investigation of Powder Catchment Efficiency Through In-situ Monitoring in Laser Directed Energy Deposition
Melt Pool Thermal Imaging on Wire-Arc Additive Manufacturing Using the Two-Color Method with a Commercial Color Camera
Phase and Stress Manipulation via Operando Multispectral Infrared, Digital Image Correlation, and Neutron Diffraction
Process Informed Surface Topography Measurements for Thermal-Based Over Melting Prediction
Semantic Segmentation and Spreading Anomaly Identification of Binder Jet In-Situ Images
Using Photothermal Radiometry and Lock-In Thermography to Rapidly Screening Thermal Property and Characterizing Microstructure of Advanced and Additive Manufacturing Components

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