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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Drying, Roasting, Calcining and Agglomeration of Feedstocks
Presentation Title Optimizing goethite-rich iron ores for direct reduction: Insights from thermogravimetric and microstructural analysis of Australian and Indian iron ores
Author(s) Soumya Ranjan Mohanty, Isis Rosa Ignacio, Nawshad Haque, Ajay Kumar Shukla, Keith Vining
On-Site Speaker (Planned) Soumya Ranjan Mohanty
Abstract Scope The Direct Reduction (DR) process with an electric melter is emerging as a successor to blast furnace ironmaking due to its potential to significantly reduce CO2 emissions. This gas-based method, which can use up to 100% hydrogen, is mainly conducted in shaft furnaces. Iron ore lumps or pellets are reduced by hydrogen and carbon monoxide gases injected from the bottom, producing metallic iron without melting. The quality of iron ore is crucial, as lower-grade ores can degrade in the furnace, reducing productivity. With high-grade ore resources dwindling, the industry is exploring goethite-rich iron ore, common in Australia and India, despite its traditional unsuitability for DRI shafts. This paper characterizes goethitic ores from these regions using thermogravimetry, differential thermal analysis, X-ray diffraction, and scanning electron microscopy to understand their transformation and analyze the morphology of reduced fines, laying the foundation for further research.
Proceedings Inclusion? Planned:
Keywords Iron and Steel, Pyrometallurgy, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advancing Sustainability in Metallurgical Sectors through Innovative Agglomeration and Biocarbon Utilization
Agglomeration at Swerim – From Residual Materials to Tests at Pilot or Industrial Scale
Agglomeration Processes at RHI Magnesita
Application Technology of High-performance Composite Bentonite in Low Silicon Pellets
CO reactivity and strength of manganese ore pellets with charcoal
Drying Characteristics of Green Pellets under Hydrogen-Rich Fuel Conditions
Effect of MgO on the Metallurgical Properties of Fluxed Pellets
Effect of MgO on the Oxidation Kinetics of Magnetite
Investigating Ferronickel Concentrate Oxidation Behavior during Drying after Wet Physical Upgrading
Investigation of Factors Affecting Iron Oxide Pellet Properties During Production
Lime roasting process for copper production from chalcocite without polluting with SO2
New calcining and roasting applications using oxygen and oxy-fuel combustion
Optimization of process technology for preparing Bayan Obo pellets by grate rotary kiln
Optimizing goethite-rich iron ores for direct reduction: Insights from thermogravimetric and microstructural analysis of Australian and Indian iron ores
Optimizing the Use of Stainless Steel Pickling Sludge in Iron Ore Sintering
Pelletizing Behaviors of Magnetite Concentrate and Hematite Concentrate
Research and Improvement on Quality Deviation of Belt Baking Machine
Selective chlorination as an innovative method for the extraction of valuable from spent refractories
Spinospheres – A novel technology influencing refractory brick’s properties
The effect of alkali metals on ring formation in the pellet rotary kilns

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