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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Accelerated Discovery and Insertion of Next Generation Structural Materials
Presentation Title Tuning Chemistry for Eutectic Strengthening of LBPF Al Alloys
Author(s) Rayna Mehta, Timothy Weihs
On-Site Speaker (Planned) Rayna Mehta
Abstract Scope Traditional post-processing of additively manufactured Al-alloys involves solution treatment and aging for stress relief and increased strength. This removes the very fine eutectic microstructure caused by the rapid cooling rates of LPBF. However, this eutectic cell structure provides significant strength to the alloy, giving higher thermal stability and strength retention above 200C. In order to optimize the alloy design, we introduce a method to mimic this fine microstructure using sputter deposition of thick foils and laser melting of the foils post deposition. Within a single foil, we can significantly vary chemical composition, allowing for faster discovery of promising chemistries. Here, we focus on the Al-Si system, characterizing the size and thermal stability of the eutectic cells and mechanical properties like hardness and tensile strength. Through this methodology, we hope to accelerate discovery of a range of compositions that yield superior strength and stability at higher temperatures.
Proceedings Inclusion? Planned:
Keywords Titanium, Mechanical Properties, Characterization

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accelerated Development of Co-Based Superalloys for High Temperature Applications
Accelerated Testing to Understand the Long-Term Performance of High Temperature Materials
Analysis and Optimization of New Composition Standards for High-Strength Conductive Cu-Ni-Co-Si Alloys
Boeing Baseline Delta Qualification Program
CALPHAD-Enabled Prevention of Strain Age Cracking in Additively Manufactured, High-Temperature Co-Based Superalloys
Characterization of Low-Cost, High-Strength, Printable Al-Alloys for Room and High-Temperature Applications
Combinatorial Discovery of Refractory Medium Entropy Alloys in Composition and Temperature Dimensions: Effect of Elements and Phase Transformation
Combinatorial Investigation of Amorphous/Nanocrystalline Stability in Ferritic Alloys
Combinatorial Synthesis and High Throughput, High Temperature Mechanical Characterization of Refractory Alloys
Data Driven Alloy Design of High Entropy Alloys for Temperature Dependent Mechanical Properties
Enabling Next Generation Reaction Injection Molding (RIM) for Lightweight Structures
Harnessing High-Throughput Experiments and Machine Learning for CuAgZr Alloy Development
High Entropy Alloys to High Entropy Conventional Alloys
High Throughput Mechanical Testing with Multi-Gage and Topology Optimized Specimens
High Throughput Quantification of Recrystallization Parameters for Alloy Development
High Velocity (HiVe) Joining: A Novel Process to Join Similar/Dissimilar Alloys
Integrating Experimental Data into Dynamic Artificial Intelligence/Machine (AI/ML) Learning Workflows
Microstructure and Mechanical Properties of ECAP Processed High Mn Steel Testing at 298 K and 77 K
Modeling of Microstructural Effects on Mechanical Properties of High Entropy Alloys at Mesoscale
Optimizing BCC/B2 Microstructures in AlCrMnTiV High Entropy Alloys by Combinatorial Synthesis
Precision and Efficiency in Nanoindentation: Automated Contact Area Measurement Techniques
Predicting Chemistry-Dependent Mechanical Behavior in High-Entropy Alloys: Iterative Design Insights from the BIRDSHOT Center Using Data-Driven and Generative Models
Streamlined Correlation of Microstructure-Mechanical Property Relationships in Laser Clad Steels
Structural, Mechanical and Electronic Properties of BCC Refractory Binary Alloys
Tuning Chemistry for Eutectic Strengthening of LBPF Al Alloys

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