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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Solid-State Diffusion Bonding of Metals and Alloys
Presentation Title Phase-Field Modeling of Diffusion Bonding for Nuclear Engineering Applications
Author(s) Rui Wang, Peng Wang, Sagar Bhatt, Mark Christian Messner, Todd Randall Allen, Fei Gao
On-Site Speaker (Planned) Rui Wang
Abstract Scope The high strength and reliability of diffusion bonding make it a preferred method for constructing compact heat exchangers in nuclear systems. Accurate and efficient modeling of the diffusion bonding process necessitates a comprehensive understanding of microstructure evolution under varying temperature and pressure conditions. In this work, we developed a phase-field model to simulate diffusion bonding within a multi-phase, multi-component framework. The model accounts for grain growth influenced by compressive loads and temperature history profiles, along with the formation of new phases due to dynamic recrystallization, precipitation, and oxidation. Using examples of 316H stainless steel and Alloy 617, our simulation results consistently align with experimental findings regarding grain size, distribution, and bonding quality under various conditions. This model elucidates the diffusion bonding mechanism and provides valuable insights for constructing reliable compact heat exchangers.
Proceedings Inclusion? Planned:
Keywords Iron and Steel, Modeling and Simulation, Phase Transformations

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advancing the Understanding of Mechanical Properties of Diffusion-Bonded 316H and A617 for High-Temperature Nuclear Compact Heat Exchanger Applications
An Aluminum-Steel Bi-Metal Compound Forging and Its Joining Characteristics
Analysis of Kirkendall Voids Formation in Ni(W) Diffusion-Induced Recrystallization Region
Diffusion Bonding of an AA7075 Aluminium Alloy
Diffusion Bonding of Nickel-Based Alloy 617 and 316H Stainless Steel
Exploring Scalable Solutions for Scrap Metal Consolidation
Microstructural Characteristics, Mechanical Properties, and Corrosion Behavior of Field-Assisted Diffusion Welded Alloy 617
Modeling Process-Structure-Property Relationship in Diffusion Bonded 316H Stainless Steel Microstructure Using Phase-Field and Crystal Plasticity Methods
Phase-Field Modeling of Diffusion Bonding for Nuclear Engineering Applications
Preserving Bond Strength in Solid State Diffusion Bonding of Inconel 718
Property Comparison of Different Corrosion-Resistant Nickel Alloys for use in Explosion Cladding
Similar and Dissimilar Joining of Nitinol via Transient Liquid Phase Bonding
Solid-State Bonding of Composite Metal Foam
Solid-State Diffusion as a Tool for Alloy Design Optimization
The Basic Research on Plastic Bonding of Zr-Based Metallic Glasses
Ultrasonic Metal Welding of Interlayers to Improve Joint Performance of Aluminum to Steel Resistance Spot Welds in Automotive Applications

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