| About this Abstract |
| Meeting |
2021 TMS Annual Meeting & Exhibition
|
| Symposium
|
Additive Manufacturing: Materials Design and Alloy Development III -- Super Materials and Extreme Environments
|
| Presentation Title |
Al-Cu-Zn-Mg Alloy for Additive Manufacturing by Electron Beam Deposition |
| Author(s) |
Marcia Suzanne Domack, Cecilia Mulvaney, Christopher Domack, Brandon Bodily, Karen Taminger |
| On-Site Speaker (Planned) |
Cecilia Mulvaney |
| Abstract Scope |
The application of fusion-based additive manufacturing (AM) to aircraft structural components is limited by the lack of high-strength aluminum alloys optimized for AM processing. High strength aluminum alloys (such as 7050-T7451) are difficult to process by AM because of their solidification cracking susceptibility and loss of volatile alloying elements such as Zn and Mg. The performance of a customized Al-Cu-Zn-Mg alloy wire feedstock was evaluated for AM utilizing electron beam deposition. Deposit microstructure, composition, occurrence of porosity and cracking, and post-heat treatment tensile and fracture toughness were correlated with deposition parameters. Post-heat treatment strength, ductility, and fracture toughness were lower than typical values for wrought 7050-T7451, related to significant losses of Zn and Mg and to porosity. Recommendations are offered for modifications to wire feedstock composition and adjustments to deposition conditions and heat treatment to enable AM of electron beam deposited material that has strength comparable to 7050-T7451 wrought products. |
| Proceedings Inclusion? |
Planned: |