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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Melt Processing, Casting and Recycling
Presentation Title Tracking Primary Al3Ti and Al3Zr Phase Formation in Liquid Aluminum Alloys Using LIBS
Author(s) Mehdi Maghsoudi, Georges Salloum-Abou-Jaoude, Juan-Ricardo Castillo-Sanchez, Snorri Ingvarsson, Kristjan Leosson
On-Site Speaker (Planned) Mehdi Maghsoudi
Abstract Scope Increased recycling share in aluminum production increases impurity content resulting higher risk of stabilizing primary intermetallics. Having precise thermodynamic databases is crucial for avoiding primaries during solidification. In this work, we evaluate experimentally the liquidus lines of Al–Ti and Al–Zr phase diagrams using direct analysis of dilute molten alloys with laser-induced breakdown spectroscopy (LIBS). The liquid alloys are cooled and heated at different rates and the liquid composition is measured continuously using LIBS. The results at slow cooling rates show that concentration measurements follow the predicted liquidus lines of the phase diagrams; we point out discrepancies within the available thermodynamic databases. LIBS measurements at non-equilibrium cooling rates show nucleation undercoolings, which depend on the cooling rate and the initial composition of the alloys. Comparing the undercooling of different alloy concentrations at different cooling rates reveals that Al3Ti-D022 nucleates easier than Al3Zr-D023.
Proceedings Inclusion? Planned: Light Metals
Keywords Solidification,

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Application of Digital Twins for Complete DC-Casting Lines
BATSCAN – A Breakthrough for Industrial Inclusion Measurement in Aluminium Casthouses
Development of Numerical Model of Plasma Burner for Primary Aluminium Casthouses
Dynamics of Hydrogen in Aluminium in Contact with Humid Atmosphere
In Situ Observations of the Nucleation and Growth of Al-Si-Fe-Mn Intermetallics in Model Aluminium Alloys
Investigating the Castability of Recycling AZ91 Machining Chips Through Shape Casting
Investigation of Al6(Fe, Mn) Intermetallics Formation on AA8006 Aluminum Alloy Produced by Twin-Roll Casting at Different Solidification Conditions
Investigation of the Effect of Lacquered and Delacquered Scrap on Casting Impurities for Recycling Efficiency
Liquid Composition Analysis of Wrought Aluminum Alloys Using Laser-Induced Breakdown Spectroscopy (LIBS) for Industrial Furnace Applications
Modeling and Simulation of Cold Hearth Continuous Casting of Titanium Alloys
On the Influence of Oxide Layer Formation and Alloying in the Mg Vapor Pressure for Ternary Dilute Al-Mg Alloys
Optimizing Solid and Liquid Loading Times in Aluminium Melting Furnaces: Enhancing Efficiency and Process Control with SmartMelt Technology
Oxidation of Aluminium Melts in Dry and Moist Atmospheres
Removal Efficiencies of Hydrogen and Inclusions in a Combined Filter with De-Gassing and CFF
Removal of Metallic Impurities from Aluminum Alloy Using Gravity Sedimentation Technique
Removal of Zn and Other Volatile Elements from Molten Al by Vacuum Refining
Review of Recent Catastrophic Molten Metal Explosions and Their Causes
Sedimentation of Inclusions In Melts of Aerospace Structural Aluminium Alloy Castings: A Sustainable Approach
Smart Sensors for Additive Manufacturing and Aluminum Foundry 4.0 Initiatives
The Effect of Nucleating Particle Agglomerates on Grain Refiner Efficiency of 7xxx Aluminium Alloys
The Relationship Between Casting Thickness and Surface Quality of 8079 Alloy Foils in Twin-Roll Casting
ThermaSiC Coating for Applications in Contact with Molten Aluminum
Tracking Primary Al3Ti and Al3Zr Phase Formation in Liquid Aluminum Alloys Using LIBS
Ultra-Short Process for Producing Pure Nickel Casting Strip

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