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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Solid-State Diffusion Bonding of Metals and Alloys
Presentation Title Similar and Dissimilar Joining of Nitinol via Transient Liquid Phase Bonding
Author(s) Zhaoxi Cao, Samuel Price, Ian McCue
On-Site Speaker (Planned) Zhaoxi Cao
Abstract Scope Joining of shape memory/superelastic materials have gained increased attention in recent years. However, traditional joining methods are challenging to apply to these materials because they lead to the formation of brittle intermetallics, decreases in functional performance, and strength reductions. Here, transient liquid phase (TLP) bonding is being studied as a viable solution for similar and dissimilar joining. Interlayer foils ranging from hundreds of nanometers to tens of microns thick, with different compositions in the TiCu, NiTiNb, and NiTiZr systems, were designed via CALPHAD approaches to join NiTi with both NiTi and Titanium - systems known to form brittle phases during traditional fusion welding. Upon heating, the layers interdiffuse to form either a partial or complete low-melting transient liquid, filling the gap between the bonding surfaces and solidifying isothermally. The designed composition allows for phase control during bonding, while the thin interlayer thickness allows for short diffusion length scales.
Proceedings Inclusion? Planned:
Keywords Joining, Solidification, Thin Films and Interfaces

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advancing the Understanding of Mechanical Properties of Diffusion-Bonded 316H and A617 for High-Temperature Nuclear Compact Heat Exchanger Applications
An aluminum-steel bi-metal compound forging and its joining characteristics
Analysis of Kirkendall voids formation in Ni(W) diffusion-induced recrystallization region
Diffusion bonding of an AA7075 aluminium alloy
Diffusion bonding of nickel-based alloy 617 and 316H stainless steel
Diffusion bonding of Ti and Mg Alloys
Exploring Scalable Solutions for Scrap Metal Consolidation
Metal Additive Forging – Leading the Manufacture of High-Quality Large Forgings
Microstructural Characteristics, Mechanical Properties, and Corrosion Behavior of Field-Assisted Diffusion Welded Alloy 617
Modeling Process-Structure-Property Relationship in Diffusion Bonded 316H Stainless Steel Microstructure using Phase-Field and Crystal Plasticity Methods
Phase-Field Modeling of Diffusion Bonding for Nuclear Engineering Applications
Preserving bond strength in solid state diffusion bonding of Inconel 718
Property Comparison of Different Corrosion-resistant Nickel Alloys for use in Explosion Cladding
Similar and Dissimilar Joining of Nitinol via Transient Liquid Phase Bonding
Solid-State Bonding of Composite Metal Foam
Solid-state diffusion as a tool for alloy design optimization
The basic research on plastic bonding of Zr-based metallic glasses
Ultrasonic Metal Welding of Interlayers to Improve Joint Performance of Aluminum to Steel Resistance Spot Welds in Automotive Applications

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