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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Incorporating Breakthrough Functionalities for Building Large Scale Components
Presentation Title Integrated Deposition and Thermal Processing: a Pathway for Controlled As-Printed Performance
Author(s) Daniel Codd, Joseph McCrink, Stephen Taller
On-Site Speaker (Planned) Daniel Codd
Abstract Scope AM parts often experience microstructural and property gradation due to non-uniform cooling rates across the build volume. Ferritic/martensitic (F/M) steels, favored in power generation applications for their high temperature strength, are particularly susceptible and often require off line post-processing heat treatments to achieve desired microstructure and performance. A novel integrated wire-arc AM (WAAM) direct energy deposition and thermal control system is applied to Grade 91 F/M steel linear wall prints as a proof of concept. Microhardness, small scale SSJ3 room and elevated temperature tensile, subsize Charpy impact, and dual-ion irradiation tests show the in-situ AM thermal processing can improve part homogeneity and reduce the need for conventional post-build heat treatments. Integrated thermal processing could enable the production of complex components with desired properties at a reduced cost and time, and also enhance design flexibility, enabling large AM structures and repairs.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Nuclear Materials, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing (AM) of Supercritical CO2 Heat Exchangers Using Laser Directed Energy Deposition (L-DED)
Atomic Layer Deposition (ALD) for Nanoscale SiC AM Feedstock Improvement
Combining the Best of Both Wire DED and LPBF
Enabling Multi-Resolution Droplet-On-Demand Metal Jetting Through Tailored Pulsing
Evaluation of Process Performance and Mechanical Properties in Convergent Electroslag Additive Manufacturing (ESAM)
From Material Research to Industrial Application: Advanced Fabrication of FGM/Bimetallic Using DED Method with C103 and Ti-6Al-4V for Rocket Nozzle Extension
Fundamental Study of High-Throughput Refining Electroslag Additive Manufacturing (RESAM)
Haynes 282 Wire Directed Energy Deposition Hot and Cold Wire Microstructure Analysis
High Entropy Metamaterials: Influence of Lattice Architecture Mixing for Improved Mechanical Properties
Influencing Melt Pool Dynamics in Laser Manufacturing with Ultrasound
Integrated Deposition and Thermal Processing: a Pathway for Controlled As-Printed Performance
Large-Scale Additive Manufacturing of Alternating Dissimilar Aluminum Alloys via Additive Friction Stir Deposition
Material and Process Control Development for Enhancing Wire-DED Printing Capability
Mechanical Behavior of AlSi10Mg Plate-Lattice Structures in Uniaxial Compression
Melt Pool Monitoring in Functionally Gradient Materials Using Directed Energy Deposition
Multi-Material Fabrication and Part Repair with Powder Directed Energy Deposition Additive Manufacturing
Notch Strengthening of Powder-DED Processed 316L Stainless Steel with Inconel 718
Testing of Multi-Material Interfaces Produced by Laser Powder Bed Fusion Using a Powder Binning Approach
Thermomechanical Processing of Additive Manufactured Nickel Superalloys for Cracking Prevention and Improved Performance
Wave Springs: Design, Optimization, Simulation, Additive Manufacturing, and Application

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