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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Incorporating Breakthrough Functionalities for Building Large Scale Components
Presentation Title Integrated Deposition and Thermal Processing: a Pathway for Controlled As-Printed Performance
Author(s) Daniel Codd, Joseph McCrink, Stephen Taller
On-Site Speaker (Planned) Daniel Codd
Abstract Scope AM parts often experience microstructural and property gradation due to non-uniform cooling rates across the build volume. Ferritic/martensitic (F/M) steels, favored in power generation applications for their high temperature strength, are particularly susceptible and often require off line post-processing heat treatments to achieve desired microstructure and performance. A novel integrated wire-arc AM (WAAM) direct energy deposition and thermal control system is applied to Grade 91 F/M steel linear wall prints as a proof of concept. Microhardness, small scale SSJ3 room and elevated temperature tensile, subsize Charpy impact, and dual-ion irradiation tests show the in-situ AM thermal processing can improve part homogeneity and reduce the need for conventional post-build heat treatments. Integrated thermal processing could enable the production of complex components with desired properties at a reduced cost and time, and also enhance design flexibility, enabling large AM structures and repairs.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Nuclear Materials, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing (AM) of Supercritical CO2 Heat Exchangers using Laser Directed Energy Deposition (L-DED)
Atomic Layer Deposition (ALD) for Nanoscale SiC AM Feedstock Improvement
Combining the best of both Wire DED and LPBF
Evaluation of Process Performance and Mechanical Properties in Convergent Electroslag Additive Manufacturing (ESAM)
Fabrication and Qualification of Advanced Laser Powderfeed Directed Energy Deposition Structural Materials at Boeing
From Material Research to Industrial Application: Advanced Fabrication of FGM/Bimetallic Using DED Method with C103 and Ti-6Al-4V for Rocket Nozzle Extension
Fundamental Study of High-Throughput Refining Electroslag Additive Manufacturing (RESAM)
Haynes 282 Wire Directed Energy Deposition Hot and Cold Wire Microstructure Analysis
High Entropy Metamaterials: Influence of lattice architecture mixing for improved mechanical properties
Inconel 718 single crystal manufactured by L-DED process integrated with the induction heater and cooling system
Influencing melt pool dynamics in laser manufacturing with ultrasound
Integrated Deposition and Thermal Processing: a Pathway for Controlled As-Printed Performance
Large-Scale Additive Manufacturing of Alternating Dissimilar Aluminum Alloys via Additive Friction Stir Deposition
Material and process control development for enhancing wire-DED printing capability
Mechanical Behavior of AlSi10Mg Plate-Lattice Structures in Uniaxial Compression
Melt pool monitoring in functionally gradient materials using directed energy deposition
Melt Pool Thermal Imaging on Wire-Arc Additive Manufacturing Using the Two-Color Method with a Commercial Color Camera
Multi-Material Fabrication and Part Repair with Powder Directed Energy Deposition Additive Manufacturing
Notch Strengthening of Powder-DED Processed 316L Stainless Steel with Inconel 718
Overcoming the resolution-deposition limit of additive manufacturing with droplet-on-demand molten metal jetting
Testing of multi-material interfaces produced by laser powder bed fusion using a powder binning approach
Thermomechanical Processing Of Additive Manufactured Nickel Superalloys For Cracking Prevention and Improved Performance.
Wave springs: Design, Optimization, Simulation, Additive Manufacturing, and application

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