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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Environmental Degradation of Additively Manufactured Materials
Presentation Title Effect of Microstructure Evolution on Hot Corrosion Resistance of P91&304 Graded Composition Transition Joint
Author(s) Ting Sun, Yuying Wen, Shanshan Hu, Zhili Feng, Haiyang Qian, Xingru Tan, Xingbo Liu
On-Site Speaker (Planned) Ting Sun
Abstract Scope A novel Graded Composition Transition Joint (GCTJ) consisting of P91 and 304, designed for superior creep performance, has been developed using advanced manufacturing techniques. Despite these advancements, the application of GCTJs in environments with deposited salts and elevated temperatures is impeded by corrosion at the dissimilar interface between P91 and 304. This study investigates the depth of interfacial degradation of thermally aged GCTJs under sulfate salts, alongside their pristine microstructure, using Optical Microscopy (OM), Scanning Electron Microscopy/Energy Dispersive X-ray Spectroscopy (SEM/EDS), and Electron Backscatter Diffraction (EBSD). The findings elucidate the influence of microstructural changes during thermal service on the interfacial corrosion resistance of GCTJs, thereby providing a foundational framework for the future design and comprehensive evaluation of advanced manufactured joints.
Proceedings Inclusion? Planned:
Keywords Joining, Environmental Effects, Additive Manufacturing

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Ablation Characterization of a Novel Additively Manufactured AlCeMo Alloy
Accelerated Additive Manufacturing Synthesis, Testing, and Characterization of High-Temperature Alloys for High-Throughput Environmental Degradation Resistance
Accelerated Aging Scoping Study of Additively Manufactured Coupons (SAND2024-08415A)
Additive Manufacturing Technique to Achieve a Chemically Homogeneous Zinc/AA5456 Mixture to Arrest Corrosion Propagation
Corrosion Behavior of a Ni-Free Austenitic Stainless Steel Produced by Additive Manufacturing
Corrosion Fatigue Response of Laser Powder Bed Fused High Strength Steel
Corrosion Mechanisms of Additively Manufactured 316L Stainless Steels in Simulated Seawater
Effect of Microstructure Evolution on Hot Corrosion Resistance of P91&304 Graded Composition Transition Joint
Effect of Post-Processing Heat Treatments on the Stress Corrosion Cracking Behavior of Binder Jet Printed 17-4PH Stainless Steel
Evaluation of Environmentally Assisted Cracking on Wire Arc Additively Manufactured (WAAM) AISI 316LSi
Exceptional Localized Corrosion Resistance of Ni-Based Alloy 625 Processed by Directed Energy Deposition Additive Manufacturing in Concentrated Chloride Environments
High Temperature Oxidation of an ODS NiCr Additive Manufactured Alloy
High Temperature Oxidation of Ni-Based Superalloy 247 Processed by Electron Beam-Powder Bed Fusion Additive Manufacturing
Metal Dusting of Additively Manufactured Ni-Cu Alloys
Microstructural and Compositional Distribution Effects on LPBF CuNi Corrosion
Microstructure and Corrosion Behavior of a Friction Stir Additively Manufactured Al-Cr-Mn-Co-Zr I-Phase Alloy
Microstructure and Corrosion Behavior of Ni-Based Coating Alloy
On the Irradiation-Assisted Stress Corrosion Cracking of 316L Stainless Steel Made by Laser Additive Manufacturing
Oxidation of Al/Si-Coated Additive Manufactured 699XA Alloy
Spheroidization of Refractory Tungsten Metal Powder for Additive Manufacturing Using Inductively Coupled Thermal Plasma
Studying Microstructure and Stress Corrosion Cracking of an Additive Friction Stir Deposition Processed aa7075 Aluminum Alloy
The effect of Microstructure and Heat Treatment on the Oxidation Behavior of Additively Manufactured 316H Alloy
Understanding the Influence Processing on LPBF Cu-30Ni Corrosion in Flowing Chloride Environments
Understanding the Interplay Between Dislocation Slip, Hydrogen Clustering, GB Cavitation and Cracking in Hydrogen Embrittlement Through Atomistic-to-Mesoscale Simulations
Utilizing a Hot-Isostatic Pressing Controlling Pore Defect in Direct Energy Deposited CoCrNi Medium-Entropy Alloy and Its Mechanical Stability at Liquid Helium Temperature
Wear-Enhanced Corrosion of Compositionally Varying AM Stainless Steels

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