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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Bauxite Residue Valorization and Best Practices
Presentation Title Pelletization and Hydrogen Reduction of Bauxite Residue in Pilot Scale
Author(s) Casper Van Der Eijk, Arijit Biswas, Frida Vollan
On-Site Speaker (Planned) Casper Van Der Eijk
Abstract Scope This work is about the experience gained from the extraction of iron metal from bauxite residue pellets through hydrogen reduction. The pelletizing method was developed in laboratory-scale with the help of a small Eirich mixer (EL1). The production of 2 000 kg calcium-added bauxite-residue pellets with the requisite chemical composition has been performed in a large Eirich Mixture (Type R08W). The pellets were subjected to various tests like tumbler and abrasion tests. The pellets have been reduced in a hydrogen atmosphere in lab-scale, with a focus on fine-tuning reduction characteristics through the variation of parameters such as reduction time, temperature, and gas flows in a thermogravimetric apparatus. After characterisation of the reduced pellets, the optimal parameters for reduction were established. The hydrogen reduction was demonstrated in a rotary furnace with a capacity of about 500 kg.
Proceedings Inclusion? Planned: TMS Journal: Journal of Sustainable Metallurgy
Keywords Aluminum, Recycling and Secondary Recovery, Pyrometallurgy

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Linear Programming-Based Approach for Creating Cements from Bauxite Residue
Assessing the Carbonation Potential of De-alkalized Bauxite Residue Using Different Carbonation Methods
Assessment of High Temperature Valorisation Routes for Bauxite Residue towards Cementitious Binders: A Case Study on Vitrification
Bauxite Residue Valorisation in a Zero Emission, Zero Waste and Sustainability Policy Context
BR Valorisation: Can We See It Differently?
Developments in EGA’s Bauxite Residue Roadmap
Hydrogen-Driven Sustainable Multi-Metal Recovery Approaches for Bauxite Residue: A Comparative Analysis
Innovative Hydrometallurgical Methods for Extracting Metallic Oxides from Bauxite Residue
Optimising Bauxite Residue for Use as a Soil Component
Pelletization and Hydrogen Reduction of Bauxite Residue in Pilot Scale
Processing Routes of Bauxite Residue And Its Valorisation Potential: Various Case Studies Demonstrated at Pilot Scale
Recovery of Alumina and Soda from High Tatania Containing Bauxite Residue
Recovery of Titanium from Production Residues via Physical and Chemical Processing
Red Mud to Produce Sustainable Iron and Steel - A Thermodynamic Analysis
Revolutionizing Mineralogy Prediction in Sulfoaluminate Cements: A New Modified Bogue Equation for Elevated Bauxite Residue Content
Study of Ceramic Material Manufacturing with Red Mud and Fayalite Slag
Synergistic Pyrolysis with Refuse-Derived Fuel (RDF) Can Neutralize Bauxite Residue (BR)
The Effect of Freeze-Thaw Cycle on Mechanical and Morphological Properties of Bauxite Residue-Based Geopolymer
Towards Scalable Autoclaved Masonry Units: How Bauxite Residue Feedstock Characteristics Impact Performance
Utilizing Mining Tailings for Sustainable Steel and Rare Earth Element Recovery

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