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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Advanced Laser Manufacturing of High-Performance Materials
Presentation Title Leveraging Advances in Additive Manufacturing Thermal Models to Predict Behavior During Laser Sheet Metal Forming
Author(s) Benjamin A. Begley, Zoe Lipton, Daniel Bolden, Tianchen Wei, Nathan Fripp, Victoria M. Miller
On-Site Speaker (Planned) Benjamin A. Begley
Abstract Scope Laser sheet metal forming—along with additive manufacturing—is nearly unique in that it has been developed using an ICME-style research paradigm since its inception. Modeling both the thermal input and the mechanics of bending, then linking those processes together, is critical to realizing the full manufacturing process at an industrial scale. This work describes the development, validation, and application of an analytical, forward-stepping thermal model for laser forming in MATLAB, derived from computationally efficient models for additive manufacturing and welding. Small-scale, high-throughput laser forming experiments are used to link the thermal model outputs across laser forming parameter space with predictions of bending mechanism and extent. Finally, gaps in the current ICME approach are discussed, such as the changing absorptivity during multipass laser forming experiments.
Proceedings Inclusion? Planned:
Keywords ICME, Modeling and Simulation, Shaping and Forming

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Blue Laser Welding of Copper Foil
Controlling the Pre-Bending Delay During Laser Sheet Metal Forming
D-2: Optical Reflectance Tailoring of Powders for Laser-Based Sintering via Magnetron Sputtering
Experimental Study on the Influence of Scanning Speed and Powder Feeding Rate on the Interface Performance of T15 Laser Cladding Layer
In-Space Laser Forming Simulated Under Thermal Vacuum Conditions
Leveraging Advances in Additive Manufacturing Thermal Models to Predict Behavior During Laser Sheet Metal Forming
Microstructural Evolution in Austenitic Stainless Steels During Laser Sheet Metal Forming
Ultrafast Laser Dicing of Fused Silica Filled Epoxy Molding Compound (EMC): Process Mechanisms
Wear Characteristics of AL203 Ceramic Coatings Manufactured by Laser Cladding and Selective Laser Melting

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