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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Advanced Laser Manufacturing of High-Performance Materials
Presentation Title Leveraging Advances in Additive Manufacturing Thermal Models to Predict Behavior During Laser Sheet Metal Forming
Author(s) Benjamin A. Begley, Zoe Lipton, Daniel Bolden, Tianchen Wei, Nathan Fripp, Victoria M. Miller
On-Site Speaker (Planned) Benjamin A. Begley
Abstract Scope Laser sheet metal forming—along with additive manufacturing—is nearly unique in that it has been developed using an ICME-style research paradigm since its inception. Modeling both the thermal input and the mechanics of bending, then linking those processes together, is critical to realizing the full manufacturing process at an industrial scale. This work describes the development, validation, and application of an analytical, forward-stepping thermal model for laser forming in MATLAB, derived from computationally efficient models for additive manufacturing and welding. Small-scale, high-throughput laser forming experiments are used to link the thermal model outputs across laser forming parameter space with predictions of bending mechanism and extent. Finally, gaps in the current ICME approach are discussed, such as the changing absorptivity during multipass laser forming experiments.
Proceedings Inclusion? Planned:
Keywords ICME, Modeling and Simulation, Shaping and Forming

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Analytical Prediction of Texture of Multi-Phase Material in Laser Powder Bed Fusion
Blue Laser Welding of Copper Foil
Controlling the Pre-Bending Delay During Laser Sheet Metal Forming
Elucidating Balling Phenomenon in Laser Melting Using In-Situ X-Ray Radiography
Experimental Study on the Influence of Scanning Speed and Powder Feeding Rate on the Interface Performance of T15 Laser Cladding Layer
Exploration of Process-Microstructure-Property Relationships in Laser-DED Manufactured High-Temperature FeCrAl Alloy for Nuclear ATF
In-Space Laser Forming Simulated Under Thermal Vacuum Conditions
Investigation of Ablation Efficiency and Properties of Silicon Carbide Nanoparticles Synthesised Using Pulsed Laser Ablation in Liquid
Leveraging Advances in Additive Manufacturing Thermal Models to Predict Behavior During Laser Sheet Metal Forming
Microstructural Evolution in Austenitic Stainless Steels During Laser Sheet Metal Forming
Optical Reflectance Tailoring of Powders for Laser-Based Sintering via Magnetron Sputtering
Scanning Laser Epitaxy(SLE) of High-Performance Ni Superalloy Pratt-&-Whitney Alloy 1480
Ultrafast Laser Dicing of Fused Silica Filled Epoxy Molding Compound (EMC): Process Mechanisms
Wear Characteristics of AL203 Ceramic Coatings Manufactured by Laser Cladding and Selective Laser Melting

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