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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Advances in Pyrometallurgy: Furnace Containment
Presentation Title Flexospheres Technology - Improved Flexibility and Corrosion Resistance of Fired Magnesia-chromite Bricks
Author(s) Francesca Capo Tous, Jürgen Schmidl, Bernd Neubauer, Dean Gregurek
On-Site Speaker (Planned) Francesca Capo Tous
Abstract Scope Flexospheres is a recent product development successfully implemented in fired magnesia-chromite bricks. The technology focuses on the inhibition of the corrosion mechanism and a higher flexibility of the refractory product. The experimental investigation included chemical and physical analysis as well as dynamic corrosion wear experiments in a rotating high frequency induction furnace. According to the results, the technology does not only improve corrosion resistance but also contributes to the formation of a more flexible structure, which results in a better thermal shock stability. A field trial in the lower vessel of a RH degasser endorses the results observed in this investigation at laboratory scale revealing a clear performance increase. These extraordinary properties make the development suitable for special applications under aggressive conditions such as taphole areas, the tuyere area in copper furnaces or the RH degasser in the steel industry and guarantees a significant quality improvement of the magnesia-chromite product.
Proceedings Inclusion? Planned:
Keywords Ceramics, Pyrometallurgy, High-Temperature Materials

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Modified Rotating Finger Test Aiming to Quantify Refractory Wear Based on Fundamental Equations Governing Refractory Dissolution and Erosion
Characterization of a Nickel Flash Smelter Refractory Material – The Effect of Thermal Gradient
Composite Copper-graphite Cooler for PGM Furnace Sidewall
Considerations for Robust Containment of Operating Furnaces
Corrosion Behavior of MgO-C Refractory in the Electric Arc Furnace that Entirely Uses Direct Reduced Iron as Raw Materials
Corrosion of Alkali Metals on SiC-Si3N4 Refractory of Pusher Kiln
Designing Smelting Furnaces to Meet Process Requirements
Development of Prediction Criteria for Gas Channeling in Blast Furnace
Electric Furnace Integrity Practices and Design Improvements Over 45 Years of Operation - Sudbury Integrated Nickel Operations, A Glencore Company
Flexospheres Technology - Improved Flexibility and Corrosion Resistance of Fired Magnesia-chromite Bricks
Freeport-McMoRan Miami - Waste Heat Boiler Availability Improvements
Important Microstructural Features of Refractory Bricks and Their Relation With the Degradation Mechanisms
Improving Maintenance Safety and Campaign Life of Tuyere Lines in Bath Smelting and Converting Using Punchless Tuyeres
Long Long-term Safety Work of 3 # Blast Furnace Hearth
Reflections on the Design of Cooling Systems for Furnace Containment
Slag Optimization with Respect to Steel Quality and Refractory Protection in a Steel Ladle Furnace
Study on Slag Phase Erosion Behavior and Mechanism of Carbon Composite Brick in Hydrogen-rich Blast Furnace Hearth
Sustainability in the Production of Refractory Products - Ensuring an Optimal Circular Economy
The Importance of Understanding Mechanisms in Open-bath (DC) Processes Related to Furnace Containment
The Optimisation of ISASMELT™ Furnace Linings and Cooling Elements to Achieve Low Annualised Costs

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