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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Solid-State Diffusion Bonding of Metals and Alloys
Presentation Title Solid-State Bonding of Composite Metal Foam
Author(s) John Cance, Afsaneh Rabiei
On-Site Speaker (Planned) John Cance
Abstract Scope Composite metal foam (CMF) is a novel material consisting of hollow metal spheres embedded in a metallic matrix manufactured using a powder metallurgy technique. CMF displayed excellent mechanical and thermal performances making it ideal in protecting passengers and hazardous cargo. However, joining processes are necessary for large-scale application of CMF. Our prior investigations verified the suitability of induction welding for joining steel CMF up to 2.5 cm thick, leaving room to investigate alternative solid-state joining methods for higher thicknesses. This study applies diffusion bonding to varying thicknesses of steel CMF panels. A combination of tensile testing and scanning electron microscopy of the heat affected zone and fracture surfaces granted insight on the effects of material parameters (e.g., workpiece thickness, panel density, powder specification, and sphere properties) on the applicability of diffusion bonding in joining of Stainless-Steel CMF
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advancing the Understanding of Mechanical Properties of Diffusion-Bonded 316H and A617 for High-Temperature Nuclear Compact Heat Exchanger Applications
An aluminum-steel bi-metal compound forging and its joining characteristics
Analysis of Kirkendall voids formation in Ni(W) diffusion-induced recrystallization region
Diffusion bonding of an AA7075 aluminium alloy
Diffusion bonding of nickel-based alloy 617 and 316H stainless steel
Diffusion bonding of Ti and Mg Alloys
Exploring Scalable Solutions for Scrap Metal Consolidation
Metal Additive Forging – Leading the Manufacture of High-Quality Large Forgings
Microstructural Characteristics, Mechanical Properties, and Corrosion Behavior of Field-Assisted Diffusion Welded Alloy 617
Modeling Process-Structure-Property Relationship in Diffusion Bonded 316H Stainless Steel Microstructure using Phase-Field and Crystal Plasticity Methods
Phase-Field Modeling of Diffusion Bonding for Nuclear Engineering Applications
Preserving bond strength in solid state diffusion bonding of Inconel 718
Property Comparison of Different Corrosion-resistant Nickel Alloys for use in Explosion Cladding
Similar and Dissimilar Joining of Nitinol via Transient Liquid Phase Bonding
Solid-State Bonding of Composite Metal Foam
Solid-state diffusion as a tool for alloy design optimization
The basic research on plastic bonding of Zr-based metallic glasses
Ultrasonic Metal Welding of Interlayers to Improve Joint Performance of Aluminum to Steel Resistance Spot Welds in Automotive Applications

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